TitleAdditiveManufacturing using Metal Pilot Line
Description
Metal additivemanufacturing (AM) allows, by enabling use of advanced design, production of high added value components, at levels that cannot be reached with conventional manufacturing technique.
Title
Large Additive Subtractive Integrated Modular Machine
Description
To ensure this the machine is based on wire + arc additive manufacture for the additive process.
CommentsAdditivemanufacturing should still be addressed in future calls.
The term complex products is a difficult one to evaluate against.
Periodic Reporting for period 1 - LASIMM (Large Additive Subtractive Integrated Modular Machine)Result title
Periodic Reporting for period 1 - LASIMM (Large Additive Subtractive Integrated Modular Machine)
Result description
Adoption of AdditiveManufacturing to get a boost from all-in-one machines enabling direct production from CAD LASIMM project is driving the development of novel hybrid approaches for additive and subtractive
Manufacturing the products of the futureTaxon titleManufacturing the products of the future
R&I Objective 1.5: Advanced Manufacturing processes for smart and complex productsCommentsAdditivemanufacturing should still be addressed in future calls.
The term complex products is a difficult one to evaluate against.
Title
Zero-defect manufacturing strategies towards on-line production management for European factories
Description
recalibrating the production line (multi-stage), as well as defect propagation in later stages of the production (Z-PREVENT), (iv) the reworking/remanufacturing of the product, if this is possible, using additive CommentsAdditivemanufacturing in the form of inkjet or paste printing of various materials (metal, ceramic, polymer resins) can successfully be used to fill a missing spot or correct a damaged part.
Periodic Reporting for period 1 - Z-Fact0r (Zero-defect manufacturing strategies towards on-line production management for European factories)Result title
Periodic Reporting for period 1 - Z-Fact0r (Zero-defect manufacturing strategies towards on-line production management for European factories)
Result description
The reworking of the product, using additive and subtractive manufacturing techniques (Z-Repair) and
v.
Techniques for product reworkingResult comments
result_rcn_EC deliverableType_EC Documents, reports AdditivemanufacturingAdditivemanufacturing (AM) is a widely used set of techniques used to build objects by adding layer-upon-layer of material
Additive manufacturingTaxon titleAdditivemanufacturing Digital manufacturing platformsTaxon description
See https://www.effra.eu/digital-manufacturing-platforms
Advanced manufacturing processes CommentsAdditivemanufacturing in the form of inkjet or paste printing of various materials (metal, ceramic, polymer resins) can successfully be used to fill a missing spot or correct a damaged part.
Description
The impact of LEVEL-UP to the European manufacturing industry, but also the society itself, can be summarised in the following (with a horizon of 4 years after project ends):
increase of the material
Organisation
THINKING ADDITIVE LTD (THAD)
Commentsmanufacturing application.
R&I Objective 2.2: De-manufacturing, re-manufacturing and recycling technologies for circular economyCommentsmanufacturing application.
Title
Intelligent data-driven pipeline for the manufacturing of certified metal parts through Direct Energy Deposition processes
Description
The industrialisation of AdditiveManufacturing (AM) requires a holistic data management and integrated automation.
Comments
Maybe laser-based manufacturing would be defined as a driven for achieving high-precision manufacturing.
R&I Objective 1.1: Zero-defect and zero-downtime high-precision manufacturing, including predictive quality and non-destructive inspection methodsComments
Maybe laser-based manufacturing would be defined as a driven for achieving high-precision manufacturing.
Title
Decentralised architectures for optimised operations via virtualised processes and manufacturing ecosystem collaboration
Description
Industry 4.0 is the next developmental stage in the organisation of the manufacturing value chain.
Comments
To offer co-simulation combined with optimisation for both plant floor components and the manufacturing chain.
D1.3 Use-cases and manufacturing goalsResult title
D1.3 Use-cases and manufacturing goals
Periodic Reporting for period 1 - DISRUPT (Decentralised architectures for optimised operations via virtualised processes and manufacturing ecosystem collaboration)Result description
., (i) the economics of production, related to technologies such as additivemanufacturing that make it possible to cost-effectively manufacture products more quickly, in smaller batches and (ii) the economics
Off-line Digital Manufacturing Process Optimisation on factory levelTaxon title
Off-line Digital Manufacturing Process Optimisation on factory level
Material efficiencyTaxon description
Making a usable item out of thinner stock than a prior version increases the material efficiency of the manufacturing process.
SimulationComments
To offer co-simulation combined with optimisation for both plant floor components and the manufacturing chain.
Title
Plug-and-produce COmponents and METhods for adaptive control of industrial robots enabling cost effective, high precision manufacturing in factories of the future
Description
Vincenzo Nicolo adding, “COMET has made clear the aspects of manufacturing with robots. There is a long way to go, but now we know the right direction.
Organisation
AMRC Manufacturing Ltd
Comments
cl=en&dq=cognibotics+patent&hl=en&sa=X&ei=YmvkVLaMGoq_ygO_h4GACA&ved=0CB4Q6AEwAA - http://www.cognibotics.com/ - Simulation of manufacturing process by virtual
Robotic machining of structural aluminium components Result descriptionmanufacturing or cost reduction through robotic milling.
Result commentsManufacturing Manufacture of other transport equipment
Robot deburring of inconel turbine discs Result commentsManufacturing Manufacture of other transport equipment
Manufacturing the products of the futureTaxon titleManufacturing ManufacturingTaxon titleManufacturing Advanced manufacturing processes Taxon description
Research is needed to ensure that novel manufacturing processes can efficiently exploit the potential of novel products for a wide range of applications.
Description
Focus under Phase 3 of I4MS project is on four technology areas important to the digital transformation of companies in the manufacturing sector: (i) additivemanufacturing, (ii
I4MS Disruptors AwardsResult description
The I4MS Disruptors Awards aim to award the most innovative experiments and best cases in additivemanufacturing, CPS, IoT, robotics, HPC or laser technologies.
Description
The high added value of I-MECH reference platform will be directly verified in the fields of
high-speed/big CNC machining
additivemanufacturing
semicon
high-speed packaging
healthcare robotics
Control technologiesTaxon description
Control_system
Control technologies will be further exploiting the increasing computational power and intelligence in order to come forward to the demands of increased speed and precision in manufacturing
Title
Selective Tape-Laying for Cost-Effective Manufacturing of Optimised Multi-Material Components
Description
of existing components
Direct additive manufacture of components
Manufacture of selectively reinforced tailored blanks for compression moulding
The manufacturing process developed will have a
Additive manufacturingTaxon titleAdditivemanufacturing Advanced manufacturing processes Taxon description
Research is needed to ensure that novel manufacturing processes can efficiently exploit the potential of novel products for a wide range of applications.
Description
Through the modular design and the development of a smart production scheme costs and time of luminaire manufacturing can be reduced substantially as well as their environmental impact.
Periodic Reporting for period 1 - Repro-light (Re-usable and re-configurable parts for sustainable LED-based lighting systems)Result description
GZE:
- product requirements AM/3DP (AdditiveManufacturing/3D Printing)
- Design for AM/3DP in WP3 Modular Luminaire Architecture (MLA), integation of AM/3DP components (functional + decorative features
Title
A strategic approach to increasing Europe’s value proposition for AdditiveManufacturing technologies and capabilities
DescriptionAdditivemanufacturing (AM) has been highlighted as a key technology with potential for creating sustainable high value European based employment, addressing societal issues and supporting environmental
Periodic Reporting for period 2 - AM-motion (A strategic approach to increasing Europe?s value proposition for Additive Manufacturing technologies and capabilities)Result title
s value proposition for AdditiveManufacturing technologies and capabilities)
Result description
\n\nProject activity focus on market analysis, mapping of the AdditiveManufacturing (AM) landscape and road mapping actions.
Description
EU SMEs/mid-caps face clear barriers in the uptake of AdditiveManufacturing (AM) related to lack of skilled human resources, and lack of access to know-how, equipment, infrastructure and markets.
Organisation
The Manufacturing Technology Centre (MTC) Ltd
Periodic Reporting for period 1 - AMable (AdditiveManufacturABLE)Result description
AMable has set off to support SMEs in the uptake of additivemanufacturing (AM).
Title
The 3A energy class Flexible Machine for the new Additive and Subtractive Manufacturing on next generation of complex 3D metal parts.
Description
Borealis project aims to develop a completely new concept of additivemanufacturing machine: the solution is conceived as integration of a new architecture, a new manufacturing processes, a specific monitoring
Comments
traditional machine thanks to the optimization of the melt pool formation, the innovative design of the nozzle and thanks to the control architecture thanks to the optimized design of a product and its manufacturing Periodic Reporting for period 2 - BOREALIS (Borealis ? the 3A energy class Flexible Machine for the new Additive and Subtractive Manufacturing on next generation of complex 3D metal parts.)Result title
the 3A energy class Flexible Machine for the new Additive and Subtractive Manufacturing on next generation of complex 3D metal parts.)
A success story : Much more than technologyResult description
Some of results are listed here:
AM Team and Additive Tech center @ Prima Industrie
First Italian and European Master in AM @ PoliTO
Integrated AdditiveManufacturing lab@ PoliTO
New
BOREALIS Machine : a new conceptResult comments
Specific use case requirements BOREALIS was born from the needs of those users that have started using additivemanufacturing for small volumes production.
Additive manufacturingTaxon titleAdditivemanufacturing Condition and performance monitoring technologiesTaxon description
Continuous monitoring of the condition and performance of the manufacturing system on component and machine level, enables sustainable and competive manufacturing, also by introducing autonomous diagnosis
Title
Integrated manufacturing of REciclable hybrid metalthermoplastic COmposites for the TRANSport sector.
Description
RECOTRANS project will create new manufacturing system for obtaining multi-material metal composites products suitable for the transport industry; automotive, truck and railway sector.
Periodic Reporting for period 1 - RECOTRANS (Integrated manufacturing of REciclable hybrid metalthermoplastic COmposites for the TRANSport sector.)Result title
Periodic Reporting for period 1 - RECOTRANS (Integrated manufacturing of REciclable hybrid metalthermoplastic COmposites for the TRANSport sector.)
Result description
adapted to develop a new resin suitable for the integration of MW radiation and laser joining in RTM and pultrusion production line by the collaboration between ARKEMA (resin selection) and AIMPLAS (additive
Title
SYMBIONICA - Reconfigurable Machine for the new Additive and Subtractive Manufacturing of next generation fully personalized bionics and smart prosthetics
Description
and the manufacturing strategy, with an advanced closed loop control methodology for product and process quality monitoring.
Comments
1) Use of raw material: Reduction inCO2 emissions >75 GJ/year
2) Manufacturing process: energy reduction >5’000 GJ/machine/year 1) Use of raw material: Reduction inCO2 emissions >7.3 tCO2/year
2) Manufacturing Periodic Reporting for period 2 - Symbionica (SYMBIONICA - Reconfigurable Machine for the new Additive and Subtractive Manufacturing of next generation fully personalized bionics and smart prosthetics)Result title
Periodic Reporting for period 2 - Symbionica (SYMBIONICA - Reconfigurable Machine for the new Additive and Subtractive Manufacturing of next generation fully personalized bionics and smart prosthetics)
Result description
Symbionica main objectives:
- A novel certified machine for Multi Material AdditiveManufacturing specifically adapted to the need of medtech devices able to produce complex (in geometry, functionality
Title
Development of ceramic and multi material components by additivemanufacturing methods for personalized medical products
Description
The cerAMfacturing project will develop a completely new approach for ceramic multi material additivemanufacturing which will allow series production of customised and multifunctional components for manifold
Periodic Reporting for period 1 - CerAMfacturing (Development of ceramic and multi material components by additive manufacturing methods for personalized medical products)Result title
Periodic Reporting for period 1 - CerAMfacturing (Development of ceramic and multi material components by additivemanufacturing methods for personalized medical products)
Result description
So far, commercially available additivemanufacturing devices for ceramic components only allow the production of single-material products.
Description
Fortissimo 2 will drive the uptake of advanced modelling, simulation and data analytics by European engineering and manufacturing SMEs and mid-caps.
Comments
However some project results enable manufacturing processes with reduced material waste.
This was not an objective of the project.
Cloud-based-HPC optimisation of manufacturing processesResult title
Cloud-based-HPC optimisation of manufacturing processes
Result description
Laser Metal Deposition is an additivemanufacturing technology that enables the generic 3D printing of large metal parts.
HPC based high-resolution modelling of magnetsResult comments
Optimisation on machine level Increasing human achievements in manufacturing systems
Increasing human achievements in manufacturing systemsTaxon title
Increasing human achievements in manufacturing systems
Product quality - Quality assuranceTaxon description
In business, engineering, and manufacturing, quality has a pragmatic interpretation as the non-inferiority or superiority of something; it's also defined as being suitable for its intended purpose
Title
A Productive, Affordable and Reliable solution for large scale manufacturing of metallic components by combining laser-based ADDItive and Subtractive processes with high Efficiency
Description
energy resources when manufacturing those parts, which will lead to a reduction in manufacturing costs.
Periodic Reporting for period 1 - PARADDISE (A Productive, Affordable and Reliable solution for large scale manufacturing of metallic components by combining laser-based ADDItive and Subtractive processes with high Efficiency)Result title
Periodic Reporting for period 1 - PARADDISE (A Productive, Affordable and Reliable solution for large scale manufacturing of metallic components by combining laser-based ADDItive and Subtractive processes
Result description
The new template combines both additivemanufacturing and machining and is designed to define step by step all parameters, such us the nozzle or parameters and strategy used in each operation.
Title
Modular laser based additivemanufacturing platform for large scale industrial applications
Description
MAESTRO aims to develop and combine with existing Selective Laser Melting (SLM) techniques five innovations that will constitute the basis of a highly competitive manufacturing value chain:
a single
Comments
efficiently combine to existing SLM (Selective Laser Melting) procedures the following innovations that will be custom-designed for specific demonstrators:
- Single pre-process software
- Hybrid MIM/SLM manufacturing Periodic Reporting for period 1 - MAESTRO (Modular laser based additive manufacturing platform for large scale industrial applications)Result title
Periodic Reporting for period 1 - MAESTRO (Modular laser based additivemanufacturing platform for large scale industrial applications)
Result description
all mandatory steps and configurations that are currently split into three different applications to prepare the AdditiveManufacturing operations
Hybrid MIM/DMLS Manufacturing: A preform manufacturing Domain 1: Advanced manufacturing processesComments
efficiently combine to existing SLM (Selective Laser Melting) procedures the following innovations that will be custom-designed for specific demonstrators:
- Single pre-process software
- Hybrid MIM/SLM manufacturing
Title
Driving up Reliability and Efficiency of AdditiveManufacturing Description
DREAM targets the development of a competitive supply chain to increase the productivity of laser-based AM and to bring it a significant step further towards larger scale industrial manufacturing.
Periodic Reporting for period 1 - DREAM (Driving up Reliability and Efficiency of Additive Manufacturing)Result title
Periodic Reporting for period 1 - DREAM (Driving up Reliability and Efficiency of AdditiveManufacturing)
Result description
Driving up Reliability and Efficiency of AdditiveManufacturing?
Additive manufacturingTaxon titleAdditivemanufacturing Skills - Knowledge-workersTaxon description
Research efforts within Horizon 2020 must address ways to increase the number of people available for, and interested in, manufacturing tasks.
Description
The ENCOMPASS project principally aims to create a fully digital integrated design decision support (IDDS) system to cover the whole manufacturing chain for a laser powder bed fusion (L-PBF) process encompassing
Organisation
The Manufacturing Technology Centre (MTC) Ltd
Periodic Reporting for period 1 - ENCOMPASS (ENgineering COMPASS)Result description
Between the design process and both the build and post-build processes in terms of manufacturing constraints / considerations to optimise overall component design.
2.
Additive manufacturingTaxon titleAdditivemanufacturing Condition and performance monitoring technologiesTaxon description
Continuous monitoring of the condition and performance of the manufacturing system on component and machine level, enables sustainable and competive manufacturing, also by introducing autonomous diagnosis
Title
High Performance Laser-based AdditiveManufacturing Descriptionmanufacturing in two key applications requiring high resolution printed conductive metallic lines, namely laser printed RFID antenna and laser printed Fingerprint sensors.
CommentsAdditiveManufacturing replaces the need for wet processes which consume water and pollute the environment
FOF-13-2016 H2020-FOF-2016
Periodic Reporting for period 1 - HIPERLAM (High Performance Laser-based Additive Manufacturing)Result title
Periodic Reporting for period 1 - HIPERLAM (High Performance Laser-based AdditiveManufacturing)
Result description
s high resolution laser based additivemanufacturing solutions is to transform the manufacturing processing speed by 10x for laser printed RFID antenna and 5x in the case of the lead-time for laser printed
Additive manufacturingTaxon titleAdditivemanufacturing
TitleManufacturing Error-free Goods at First Time
Description
This report summarizes the development and applications at a different length scale in manufacturing: micro-forming and additivemanufacturing, both focussing on the goal of zero-defects manufacturing.
Comments
The additivemanufacturing process as well as the micro-forming process was modeled using FEM methods. This to ensure first-time right development.
FoF.NMP.2011-5 FP7-2011-NMP-ICT-FoF
Additive manufacturing demonstration line Result titleAdditivemanufacturing demonstration line
Result description
The additivemanufacturing process uses laser to locally heat up a powder bed. This process is repeated for many layers creating a 3D complex part.
Micro-forming demonstration line Result commentsManufacturing Manufacture of fabricated metal products, except machinery and equipment
Additive manufacturingTaxon titleAdditivemanufacturing Condition and performance monitoring technologiesTaxon description
Continuous monitoring of the condition and performance of the manufacturing system on component and machine level, enables sustainable and competive manufacturing, also by introducing autonomous diagnosis