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HINDCON | Hybrid INDustrial CONstruction through a 3D printing

15-09-2016

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14-09-2019

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Description Thus, HINDCON project aims to adapt manufacturing technologies to the construction sector, advancing towards industrialisation and overcoming the limitations of actual approach for introducing Additive
 Industrialising concrete additive manufacturing Result title Industrialising concrete additive manufacturing
 Report of specific use cases development Result description Document with main outputs obtained by the all-in-one machine: manufacturing process monitoring, and; analysis of the construction elements properties.

Z-Fact0r | Zero-defect manufacturing strategies towards on-line production management for European factories

01-10-2016

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31-03-2020

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Description recalibrating the production line (multi-stage), as well as defect propagation in later stages of the production (Z-PREVENT), (iv) the reworking/remanufacturing of the product, if this is possible, using additive
Comments manufacturing Technologies and enablers Advanced material processing technologies Additive manufacturing (AM) is a widely used set of techniques used to build objects by adding layer-upon-layer of
 A Scheduling Tool for Achieving Zero Defect Manufacturing (ZDM): A Conceptual Framework Result title A Scheduling Tool for Achieving Zero Defect Manufacturing (ZDM): A Conceptual Framework
 Report on NECO demo activities (M42) Result description The Z-Fact0r concept and methodologies will be integrated in the tap manufacturing process of NECO.
 Additive manufacturing Taxon title Additive manufacturing
 Digital manufacturing platforms - data platforms Taxon description See https://www.effra.eu/digital-manufacturing-platforms

AMable | AdditiveManufacturABLE

01-09-2017

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31-08-2021

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Description EU SMEs/mid-caps face clear barriers in the uptake of Additive Manufacturing (AM) related to lack of skilled human resources, and lack of access to know-how, equipment, infrastructure and markets.
Organisation THE MANUFACTURING TECHNOLOGY CENTRE LIMITED LBG
 AMable Blockchain for Additive Manufacturing Result title AMable Blockchain for Additive Manufacturing
 Periodic Reporting for period 2 - AMable (AdditiveManufacturABLE) Result description AMable has set off to support SMEs in the uptake of additive manufacturing (AM).

CONVERGING | Social industrial collaborative environments integrating AI, Big Data and Robotics for smart manufacturing

01-09-2022

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31-08-2026

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Description Manufacturing products processing sectors.
Organisation TEACHING FACTORY COMPETENCE CENTERUPSKILLING AND TRAINING DEVELOPMENTAND IMPLEMENTATION OF ADVANCED TECHNOLOGIES FOR THE MANUFACTURING IND
 Human robot collaborative processing of Additive Manufactured produced parts - PRIMA Result title Human robot collaborative processing of Additive Manufactured produced parts - PRIMA Result acronym Additive Manufacturing pilot line
 ESAIM 2023 symposium Result description processes in manufacturing.

PULSATE | Fostering the PAN-European infrastructure for empowering SMEs digital competences in laser-based advance and additive manufacturing.

01-09-2020

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31-08-2024

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Description Laser Based Advanced and Additive Manufacturing (LBAAM) technologies are regarded as Key Enablers for Digital Production and offer important advantages to the adopters.
Organisation SINTEF MANUFACTURING AS (SINTEF)
 Towards the industrialization of metal additive manufacturing Result title Towards the industrialization of metal additive manufacturing
 Periodic Reporting for period 1 - PULSATE (Fostering the PAN-European infrastructure for empowering SMEs digital competences in laser-based advance and additive manufacturing.) Result description Digitization will radically change and challenge many industries, particularly the EU-based manufacturing industries, where Laser-Based Advanced and Additive Manufacturing (LBAAM) can play a key role,

Grade2XL | Application of Functionally Graded Materials to Extra-Large Structures

01-03-2020

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29-02-2024

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Description In Grade2XL, we will demonstrate the potential of multi-material wire arc additive manufacturing (WAAM) for large scale structures.
 Potential for absolute sustainability of Wire-Arc Additive Manufacturing: A boat propellers case Result title Potential for absolute sustainability of Wire-Arc Additive Manufacturing: A boat propellers case Result description Hauschil, Sami KaraJournal title: CIRP Annals - Manufacturing TechnologyJournal publisher: Hallwag AGPublished year: 2023DOI identifier: 10.1016/j.cirp.2023.04.034ISSN: 0007-8506

AMCOR | Additive Manufacturing for Wear and Corrosion Applications

01-11-2012

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31-10-2015

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Description The solution will offer a knowledge driven manufacturing process with significant production benefits; automation, self-management and reduced material usage and waste.
Comments technologies Technologies and enablers Additive manufacturing Technologies and enablers Advanced material processing technologies Photonics-based materials processing technologies Technologies and enablers
 Final Report Summary - AMCOR (Additive Manufacturing for Wear and Corrosion Applications) Result title Final Report Summary - AMCOR (Additive Manufacturing for Wear and Corrosion Applications)
 Additive manufacturing Taxon title Additive manufacturing
 RP 1.11 Product life cycle management for advanced materials Taxon description Another example is additive laser processes, which could be used to refurbish damaged parts instead of discarding them.

DREAM | Driving up Reliability and Efficiency of Additive Manufacturing

01-10-2016

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30-09-2019

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Description DREAM targets the development of a competitive supply chain to increase the productivity of laser-based AM and to bring it a significant step further towards larger scale industrial manufacturing.
Comments performance characteristics Social sustainability Environmental sustainability Manufacturing performance characteristics Advanced material processing technologies Technologies and enablers Additive
 Periodic Reporting for period 2 - DREAM (Driving up Reliability and Efficiency of Additive Manufacturing) Result title Periodic Reporting for period 2 - DREAM (Driving up Reliability and Efficiency of Additive Manufacturing)
 DREAM school (M30) Result description The School will be focused on practical application of additive manufacturing at industrial levels. Industrial partners of the project will be involved.
 Additive manufacturing Taxon title Additive manufacturing
 Advanced material processing technologies Taxon description Research is needed to ensure that novel manufacturing processes can efficiently exploit the potential of novel products for a wide range of applications.

STELLAR | Selective Tape-Laying for Cost-Effective Manufacturing of Optimised Multi-Material Components

01-09-2013

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31-08-2016

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Description of existing components Direct additive manufacture of components Manufacture of selectively reinforced tailored blanks for compression moulding The manufacturing process developed will have a
Comments sustainability Environmental sustainability Manufacturing performance characteristics Advanced material processing technologies Technologies and enablers Additive manufacturing Technologies and enablers
 Final Report Summary - STELLAR (Selective Tape-Laying for Cost-Effective Manufacturing of Optimised Multi-Material Components) Result title Final Report Summary - STELLAR (Selective Tape-Laying for Cost-Effective Manufacturing of Optimised Multi-Material Components)
 Additive manufacturing Taxon title Additive manufacturing
 RP 1.6 Material efficient Manufacturing processes Taxon description Approaches might comprise near-net-shaped concepts (including additive [laser-enabled] manufacture), mimicking assembly of natural structures; remanufacturing and recycling, novel use of waste streams;

AMAZE | Additive Manufacturing Aiming Towards Zero Waste & Efficient Production of High-Tech Metal Products

01-01-2013

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30-06-2017

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Description In order to turn additive manufacturing into a mainstream industrial process, a sharp focus will also be drawn on pre-normative work, standardisation and certification, in collaboration with ISO, ASTM
Organisation THE MANUFACTURING TECHNOLOGY CENTRE LIMITED LBG
Comments Domain 1 - Advanced Manufacturing Processes Impact Workshop D1-Area 5: Additive Manufacturing Impact Workshop Domain 1 - Advanced Manufacturing Processes Domain 1: Advanced manufacturing processes FoF
 Final Report Summary - AMAZE (Additive Manufacturing Aiming Towards Zero Waste & Efficient Production of High-Tech Metal Products) Result title Final Report Summary - AMAZE (Additive Manufacturing Aiming Towards Zero Waste & Efficient Production of High-Tech Metal Products)
 RP 1.1 Manufacturing for custom made parts Taxon title RP 1.1 Manufacturing for custom made parts Taxon description (e.g. laser processing, additive manufacture, modular tooling, direct fabrication with no tooling, tailor blanking).

AM-motion | A strategic approach to increasing Europe’s value proposition for Additive Manufacturing technologies and capabilities

01-11-2016

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31-12-2018

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Description Additive manufacturing (AM) has been highlighted as a key technology with potential for creating sustainable high value European based employment, addressing societal issues and supporting environmental
 Periodic Reporting for period 2 - AM-motion (A strategic approach to increasing Europe’s value proposition for Additive Manufacturing technologies and capabilities) Result title Periodic Reporting for period 2 - AM-motion (A strategic approach to increasing Europe’s value proposition for Additive Manufacturing technologies and capabilities) Result description Additive manufacturing (AM) has been highlighted as a key technology with potential for creating sustainable high value European based employment, addressing societal issues and supporting environmental

4D hybrid | Novel ALL-IN-ONE machines, robots and systems for affordable, worldwide and lifetime Distributed 3D hybrid manufacturing and repair operations

01-01-2017

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31-12-2019

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Description The synergic combination of additive and subtractive processes could overcome individual shortcomings, going beyond the simple succession of steps. 'Plug and produce' modular approach is a key
 Les projets européens en fabrication additive Result title Les projets européens en fabrication additive
 Periodic Reporting for period 2 - 4D hybrid (Novel ALL-IN-ONE machines, robots and systems for affordable, worldwide and lifetime Distributed 3D hybrid manufacturing and repair operations) Result description The synergic combination of additive and subtractive...

MANUELA | Additive Manufacturing using Metal Pilot Line

01-10-2018

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31-03-2023

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Description Metal additive manufacturing (AM) allows, by enabling use of advanced design, production of high added value components, at levels that cannot be reached with conventional manufacturing technique.
 Periodic Reporting for period 2 - MANUELA (Additive Manufacturing using Metal Pilot Line) Result title Periodic Reporting for period 2 - MANUELA (Additive Manufacturing using Metal Pilot Line) Result description The additive manufacturing using metal pilot line (MANUELA) project constitutes an innovation action where number of core partners ranging from core research organization to technology providers, software

CASSAMOBILE | Flexible Mini-Factory for local and customized production in a container

01-09-2013

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31-08-2016

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Description An additive manufacturing module enables the system to “3D print” customised components of virtually any shape.
Organisation CRITICAL MANUFACTURING SA (CMF)
Comments and enablers Additive manufacturing Technologies and enablers Advanced material processing technologies Methods for handling of parts, metrology and inspection Technologies and enablers Advanced material
 Container-integrated factory prototype Result description processes including Additive Manufacturing (3D printing), CNC-milling and assembly technologies within a cleanroom environment inside a transportable container.
 Additive manufacturing Taxon title Additive manufacturing
 RP 1.1 Manufacturing for custom made parts Taxon description (e.g. laser processing, additive manufacture, modular tooling, direct fabrication with no tooling, tailor blanking).

OPTICIAN2020 | Flexible and on-demand manufacturing of customised spectacles by close-to-optician production clusters

01-10-2013

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30-09-2016

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Description The key enabling technologies deployed are: - additive manufacturing, for polymeric and metallic frames - advanced coating technologies, for short series lens coating - automated procedures, for personalisable
Comments Processes Impact Workshop D1-Area 5: Additive Manufacturing Impact Workshop Domain 1 - Advanced Manufacturing Processes Market aspects (MA) Success Factors MA - The innovation offers its early adopters
 Polymeric frame AM manufacturing and finishing Result title Polymeric frame AM manufacturing and finishing Result description Procedures for the manufacture of customizable spectacle frames through laser sintering of polyamide powder (adapted SLS-based additive manufacturing), including appropriate surface finishes, a coloured
 Additive manufacturing Taxon title Additive manufacturing
 RP 1.1 Manufacturing for custom made parts Taxon description (e.g. laser processing, additive manufacture, modular tooling, direct fabrication with no tooling, tailor blanking).

NANOMASTER | Graphene based thermoplastic masterbatches for conventional and additive manufacturing processes

01-12-2011

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30-11-2015

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Description The work will focus on developing processes for large scale rapid production of graphene reinforced plastic intermediate materials which can be integrated into current conventional and additive manufacturing
Comments systems (‘industrial symbiosis’) Manufacturing performance characteristics Circular economy Environmental sustainability Advanced material processing technologies Technologies and enablers Additive
 Final Report Summary - NANOMASTER (Graphene based thermoplastic masterbatches for conventional and additive manufacturing processes) Result title Final Report Summary - NANOMASTER (Graphene based thermoplastic masterbatches for conventional and additive manufacturing processes)
 Additive manufacturing Taxon title Additive manufacturing
 RP 1.1 Manufacturing for custom made parts Taxon description (e.g. laser processing, additive manufacture, modular tooling, direct fabrication with no tooling, tailor blanking).

ToMax | Toolless Manufacturing of Complex Structures

01-01-2015

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01-01-2018

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Description ToMax aims at developing integrated lithography-based additive manufacturing systems for the fabrication of ceramic parts with high shape complexity.
Comments Domain 1 - Advanced Manufacturing Processes Impact Workshop D1-Area 5: Additive Manufacturing Impact Workshop Domain 1 - Advanced Manufacturing Processes Domain 1: Advanced manufacturing processes FoF
 Design for additive manufacturing: overview, trends and discussion Result title Design for additive manufacturing: overview, trends and discussion
 Periodic Reporting for period 2 - ToMax (Toolless Manufacturing of Complex Structures) Result description Using light for 3D-structuring parts offers significant benefits compared to competing additive manufacturing technologies (AMT): Lithography based AMT are capable of printing parts with at least one order
 RP 1.1 Manufacturing for custom made parts Taxon title RP 1.1 Manufacturing for custom made parts Taxon description (e.g. laser processing, additive manufacture, modular tooling, direct fabrication with no tooling, tailor blanking).

KRAKEN | Hybrid automated machine integrating concurrent manufacturing processes, increasing the production volume of functional on-demand using high multi-material deposition rates

01-10-2016

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30-09-2019

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Description KRAKEN will develop a disruptive hybrid manufacturing concept to equip SME and large industries with affordable All-in-one machine for the customised design, production/reparation and quality control of
Comments manufacturing on large areas High rate deposition technology (180 kg/h for thermoset epoxy and PUR) for polymers additive manufacturing on large areas Adaptation of subtractive process based on climb-up
 Influence of Interpass Temperature on Wire Arc Additive Manufacturing (WAAM) of Aluminium Alloy Components Result title Influence of Interpass Temperature on Wire Arc Additive Manufacturing (WAAM) of Aluminium Alloy Components
 Additive manufacturing Taxon title Additive manufacturing
 RP 1.1 Manufacturing for custom made parts Taxon description (e.g. laser processing, additive manufacture, modular tooling, direct fabrication with no tooling, tailor blanking).
 Number of developed systems and technologies Comments manufacturing on large areas High rate deposition technology (180 kg/h for thermoset epoxy and PUR) for polymers additive manufacturing on large areas Adaptation of subtractive process based on climb-up

LASIMM | Large Additive Subtractive Integrated Modular Machine

01-10-2016

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30-09-2019

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Description To ensure this the machine is based on wire + arc additive manufacture for the additive process.
Comments Additive manufacturing should still be addressed in future calls.
 Phased Array Ultrasonic Inspection of Metal Additive Manufacturing Parts Result title Phased Array Ultrasonic Inspection of Metal Additive Manufacturing Parts
 Periodic Reporting for period 2 - LASIMM (Large Additive Subtractive Integrated Modular Machine) Result description Create a multiple-robot modular machine integrating both Metal Additive Manufacturing and machining functions and the capability of producing large components directly from a CAD drawing were the challenges
 R&I Objective 1.5: Advanced Manufacturing processes for smart and complex products Comments Additive manufacturing should still be addressed in future calls.

HIPERLAM | High Performance Laser-based Additive Manufacturing

01-11-2016

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31-10-2019

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Description manufacturing in two key applications requiring high resolution printed conductive metallic lines, namely laser printed RFID antenna and laser printed Fingerprint sensors.
Comments Manufacturing performance characteristics Environmental sustainability Additive Manufacturing replaces the need for wet processes which consume water and pollute the environment Additive
 Periodic Reporting for period 2 - HIPERLAM (High Performance Laser-based Additive Manufacturing) Result title Periodic Reporting for period 2 - HIPERLAM (High Performance Laser-based Additive Manufacturing) Result description The HiperLAM project featured a laser-based additive manufacturing process in two key applications requiring high resolution printed conductive metallic lines: Laser printed RFID antenna, and Laser printed
 Additive manufacturing Taxon title Additive manufacturing

INTEGRADDE | Intelligent data-driven pipeline for the manufacturing of certified metal parts through Direct Energy Deposition processes

01-10-2018

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31-03-2023

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Description The industrialisation of Additive Manufacturing (AM) requires a holistic data management and integrated automation.
Comments manufacturing Advances in general purpose production technologies such as Laser-based production, Additive Technologies, Nano-and microproduction, Machine Vision/Inspection
 AutomationML for Data Exchange in the Robotic Process of Metal Additive Manufacturing Result title AutomationML for Data Exchange in the Robotic Process of Metal Additive Manufacturing
 Multi-faceted monitoring of powder flow rate variability in directed energy deposition Result description Freeman, B Thomas, L Chechik, Iain Todd,Journal title: Science Direct - Additive Manufacturing LettersJournal number: Volume 2Journal publisher: Elsevier B.V.Published year: 2022Published pages: 100024DOI

BOREALIS | The 3A energy class Flexible Machine for the new Additive and Subtractive Manufacturing on next generation of complex 3D metal parts.

01-01-2015

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31-12-2017

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Description Borealis project aims to develop a completely new concept of additive manufacturing machine: the solution is conceived as integration of a new architecture, a new manufacturing processes, a specific monitoring
Comments Processes Impact Workshop D1-Area 5: Additive Manufacturing Impact Workshop Domain 1 - Advanced Manufacturing Processes MA - The innovation offers its early adopters a clear quantifiable comparative
 Periodic Reporting for period 2 - BOREALIS (Borealis – the 3A energy class Flexible Machine for the new Additive and Subtractive Manufacturing on next generation of complex 3D metal parts.) Result title Periodic Reporting for period 2 - BOREALIS (Borealis – the 3A energy class Flexible Machine for the new Additive and Subtractive Manufacturing on next generation of complex 3D metal parts.)
 A success story : Much more than technology Result description  Some of results are listed here: AM Team and Additive Tech center @ Prima Industrie First Italian and European Master in AM @ PoliTO Integrated Additive Manufacturing lab@ PoliTO New
 Additive manufacturing Taxon title Additive manufacturing
 RP 1.1 Manufacturing for custom made parts Taxon description (e.g. laser processing, additive manufacture, modular tooling, direct fabrication with no tooling, tailor blanking).

FoFAM | Industrial and regional valorization of FoF Additive Manufacturing Projects

01-01-2015

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01-01-2017

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Description Additive manufacturing (AM) has been highlighted as a key technology with potential for creating sustainable high value European based employment, addressing societal issues and supporting environmental
Comments Impact Workshop D1-Area 5: Additive Manufacturing Impact Workshop Domain 1 - Advanced Manufacturing Processes Domain 1: Advanced manufacturing processes FoF Partnership SRIA Research priorities Sub-Domain
 Additive Manufacturing capabilities mapping: database Result title Additive Manufacturing capabilities mapping: database
 Report on Regional capabilities Result description Report reviewing RTD and innovation programmes within the regions with regards the technological area of Additive Manufacturing
 Additive manufacturing Taxon title Additive manufacturing
 RP 1.1 Manufacturing for custom made parts Taxon description (e.g. laser processing, additive manufacture, modular tooling, direct fabrication with no tooling, tailor blanking).

CAxMan | Computer Aided Technologies for Additive Manufacturing

09-01-2015

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31-08-2018

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Description and process planning for additive manufacturing.
Comments Manufacturing the products of the future Manufacturing future products Novel materials Manufacturing future products Manufacturing the products of the future CAxMan addresses ICT support Additive Manufacturing
 D6.1 Requirements: NC in Additive Manufacturing Result title D6.1 Requirements: NC in Additive Manufacturing Result description NC in Additive Manufacturing (STAM)
 Additive manufacturing Taxon title Additive manufacturing
 RP 1.6 Material efficient Manufacturing processes Taxon description Approaches might comprise near-net-shaped concepts (including additive [laser-enabled] manufacture), mimicking assembly of natural structures; remanufacturing and recycling, novel use of waste streams;

MEGaFiT | Manufacturing Error-free Goods at First Time

01-12-2011

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30-11-2014

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Description This report summarizes the development and applications at a different length scale in manufacturing: micro-forming and additive manufacturing, both focussing on the goal of zero-defects manufacturing.
Comments The additive manufacturing process as well as the micro-forming process was modeled using FEM methods. This to ensure first-time right development.
 Additive manufacturing demonstration line Result title Additive manufacturing demonstration line Result description The additive manufacturing process uses laser to locally heat up a powder bed. This process is repeated for many layers creating a 3D complex part. Result acronym Additive manufacturing
 Additive manufacturing Taxon title Additive manufacturing
 RP 1.6 Material efficient Manufacturing processes Taxon description Approaches might comprise near-net-shaped concepts (including additive [laser-enabled] manufacture), mimicking assembly of natural structures; remanufacturing and recycling, novel use of waste streams;
 System modelling - digital twins, simulation Comments The additive manufacturing process as well as the micro-forming process was modeled using FEM methods. This to ensure first-time right development.
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