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Description The trends on the manufacturing of complex high-precision metal part can be summarized as follows: The process typically involves many complex multi-step process chains.
Comments 1.2 Complex structures, geometries and scale Domain 1: Advanced manufacturing processes RP 1.9 Integrated manufacturing processes FoF Partnership SRIA Research priorities Sub-Domain 1.2 Complex structures
 Additive manufacturing demonstration line Result description This process is repeated for many layers creating a 3D complex part. Porosity, residual tresses and surface quality are the challenges.
 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
 Domain 1: Advanced manufacturing processes Taxon description Products of the future are expected to be more complex (3D, nano-micro-meso-macro-scale, smart), so processes need to handle complexity and enhanced functionality whilst not adding or at least minimizing
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Description Borealis project targets a TRL 6 and provide as outcome of three years work two complete Borealis machine in two dimensions, a lab scale machine and a full size machine, which are foreseen to be translated
Comments FoF Partnership SRIA Research priorities Sub-Domain 1.2 Complex structures, geometries and scale Domain 1: Advanced manufacturing processes RP 1.10 Manufacturing of high performance flexible structures
 Periodic Reporting for period 2 - BOREALIS (Borealis – the 3A energy class Flexible Machine for the new Additive and Subtractive Manufacturing on next generation of complex 3D metal parts.) Result title Periodic Reporting for period 2 - BOREALIS (Borealis – the 3A energy class Flexible Machine for the new Additive and Subtractive Manufacturing on next generation of complex 3D metal parts.)
 BOREALIS final demonstration Result description During the demo it was performed the DED process with geometries and parts able to demonstrate the principles of Borealis machine as large scale part realization and the use of preheating and post-heating
 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
 Domain 1: Advanced manufacturing processes Taxon description Products of the future are expected to be more complex (3D, nano-micro-meso-macro-scale, smart), so processes need to handle complexity and enhanced functionality whilst not adding or at least minimizing
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Description Emphasis will be given to organic semiconductors that have proven to be efficient and stable on the laboratory scale.
Comments RP 1.10 Manufacturing of high performance flexible structures FoF Partnership SRIA Research priorities Sub-Domain 1.2 Complex structures, geometries and scale Domain 1: Advanced manufacturing processes
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Sub-Domain 1.2 Complex structures, geometries and scale
 Domain 1: Advanced manufacturing processes Taxon description Products of the future are expected to be more complex (3D, nano-micro-meso-macro-scale, smart), so processes need to handle complexity and enhanced functionality whilst not adding or at least minimizing
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Comments FoF Partnership SRIA Research priorities Sub-Domain 1.2 Complex structures, geometries and scale Domain 1: Advanced manufacturing processes RP 1.10 Manufacturing of high performance flexible structures
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Sub-Domain 1.2 Complex structures, geometries and scale
 Domain 1: Advanced manufacturing processes Taxon description Products of the future are expected to be more complex (3D, nano-micro-meso-macro-scale, smart), so processes need to handle complexity and enhanced functionality whilst not adding or at least minimizing
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Description of (application specific) sensors in combination with intelligent and predictive control technologies for in-process monitoring and control to minimize/eliminate defects for a range of materials and geometries
Comments (into products) Domain 1: Advanced manufacturing processes Sub-Domain 1.2 Complex structures, geometries and scale FoF Partnership SRIA Research priorities Domain 1: Advanced manufacturing processes
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Sub-Domain 1.2 Complex structures, geometries and scale
 Domain 1: Advanced manufacturing processes Taxon description Products of the future are expected to be more complex (3D, nano-micro-meso-macro-scale, smart), so processes need to handle complexity and enhanced functionality whilst not adding or at least minimizing
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Comments Manufacturing the products of the future Manufacturing future products Novel materials Manufacturing future products Manufacturing the products of the future Complex structures, geometries and scale
 Ultra-fine pitch 3D micro structures by laser direct structuring Result title Ultra-fine pitch 3D micro structures by laser direct structuring Result description It removes ablation products from the surface and reduces the surface roughness of the generated structures to produce bondable surfaces.
 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
 Domain 1: Advanced manufacturing processes Taxon description Products of the future are expected to be more complex (3D, nano-micro-meso-macro-scale, smart), so processes need to handle complexity and enhanced functionality whilst not adding or at least minimizing
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Comments of high performance flexible structures FoF Partnership SRIA Research priorities Sub-Domain 1.2 Complex structures, geometries and scale Domain 1: Advanced manufacturing processes project_id_EC super_admin
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Sub-Domain 1.2 Complex structures, geometries and scale
 Domain 1: Advanced manufacturing processes Taxon description Products of the future are expected to be more complex (3D, nano-micro-meso-macro-scale, smart), so processes need to handle complexity and enhanced functionality whilst not adding or at least minimizing
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Description custom made metal (meso scale = order 10 mm) parts in small batches or even in one-of-a-kind production mode.
Comments (into products) Domain 1: Advanced manufacturing processes Sub-Domain 1.2 Complex structures, geometries and scale FoF Partnership SRIA Research priorities Domain 1: Advanced manufacturing processes
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Sub-Domain 1.2 Complex structures, geometries and scale
 Domain 1: Advanced manufacturing processes Taxon description Products of the future are expected to be more complex (3D, nano-micro-meso-macro-scale, smart), so processes need to handle complexity and enhanced functionality whilst not adding or at least minimizing
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Comments SRIA Research priorities Sub-Domain 1.1 Processing novel materials and structures (into products) Domain 1: Advanced manufacturing processes Sub-Domain 1.2 Complex structures, geometries and scale FoF
 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
 Domain 1: Advanced manufacturing processes Taxon description Products of the future are expected to be more complex (3D, nano-micro-meso-macro-scale, smart), so processes need to handle complexity and enhanced functionality whilst not adding or at least minimizing
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Comments Sub-Domain 1.2 Complex structures, geometries and scale Domain 1: Advanced manufacturing processes RP 1.9 Integrated manufacturing processes FoF Partnership SRIA Research priorities Sub-Domain 1.2 Complex
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Sub-Domain 1.2 Complex structures, geometries and scale
 Domain 1: Advanced manufacturing processes Taxon description Products of the future are expected to be more complex (3D, nano-micro-meso-macro-scale, smart), so processes need to handle complexity and enhanced functionality whilst not adding or at least minimizing
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Description injection moulding system (known as a technology platform) and to extend this so it is able to be used in much wider areas of industry, thereby helping to create new avenues of research for micro- nano-scale
Comments RP 1.7 High Volume Manufacturing at the micro- and nano-scale FoF Partnership SRIA Research priorities Sub-Domain 1.2 Complex structures, geometries and scale Domain 1: Advanced manufacturing processes
 Periodic Report Summary 2 - IMPRESS (Flexible Compression Injection Moulding Platform for Multi-Scale Surface Structures) Result title Periodic Report Summary 2 - IMPRESS (Flexible Compression Injection Moulding Platform for Multi-Scale Surface Structures)
 Nanostructured Petri dish for cell culture Result description The anti-adhesive nano-structures produced by the injection moulding process can provide a reproducible and cost effective way to restrict cell growth during cell culture to certain areas.
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Sub-Domain 1.2 Complex structures, geometries and scale
 RP 1.5 Delivery of new functionalities through (mass production) surface manufacturing processes Taxon description Novel technologies and approaches are needed to embed true smartness into structures and scale-up of all processes is of equal importance.
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Description These innovations will enable SLM to overcome the current limitations (speed, productivity, costs) to address large scale markets: productivity will be improved by 30%, cost reduced by 30% with quality
Comments Research priorities Sub-Domain 1.2 Complex structures, geometries and scale Domain 1: Advanced manufacturing processes We will provide a fully integrated process chain from the design to the parts to
 Concept for completeness checking of joined structures exemplified on rail vehicle car body shells Result title Concept for completeness checking of joined structures exemplified on rail vehicle car body shells
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Sub-Domain 1.2 Complex structures, geometries and scale
 Domain 1: Advanced manufacturing processes Taxon description Products of the future are expected to be more complex (3D, nano-micro-meso-macro-scale, smart), so processes need to handle complexity and enhanced functionality whilst not adding or at least minimizing
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Description To achieve weight reductions, complex thin-walled structures are combined with high strength materials.
Comments Sub-Domain 1.2 Complex structures, geometries and scale Domain 1: Advanced manufacturing processes RP 1.7 High Volume Manufacturing at the micro- and nano-scale FoF Partnership SRIA Research priorities
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Sub-Domain 1.2 Complex structures, geometries and scale
 Domain 1: Advanced manufacturing processes Taxon description Products of the future are expected to be more complex (3D, nano-micro-meso-macro-scale, smart), so processes need to handle complexity and enhanced functionality whilst not adding or at least minimizing
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Description roll-based chemical vapour deposition (CVD) machine for the mass production of few-layer graphene for transparent electrodes for LED and display applications, and adapts the process conditions of a wafer-scale
Comments Volume Manufacturing at the micro- and nano-scale FoF Partnership SRIA Research priorities Sub-Domain 1.2 Complex structures, geometries and scale Domain 1: Advanced manufacturing processes RP 1.8 Robust
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Sub-Domain 1.2 Complex structures, geometries and scale
 Domain 1: Advanced manufacturing processes Taxon description Products of the future are expected to be more complex (3D, nano-micro-meso-macro-scale, smart), so processes need to handle complexity and enhanced functionality whilst not adding or at least minimizing
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Comments manufacturing processes RP 1.7 High Volume Manufacturing at the micro- and nano-scale FoF Partnership SRIA Research priorities Sub-Domain 1.2 Complex structures, geometries and scale Domain 1: Advanced
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Sub-Domain 1.2 Complex structures, geometries and scale
 Domain 1: Advanced manufacturing processes Taxon description Products of the future are expected to be more complex (3D, nano-micro-meso-macro-scale, smart), so processes need to handle complexity and enhanced functionality whilst not adding or at least minimizing
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Comments (into products) Domain 1: Advanced manufacturing processes Sub-Domain 1.2 Complex structures, geometries and scale FoF Partnership SRIA Research priorities Domain 1: Advanced manufacturing processes
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Sub-Domain 1.2 Complex structures, geometries and scale
 Domain 1: Advanced manufacturing processes Taxon description Products of the future are expected to be more complex (3D, nano-micro-meso-macro-scale, smart), so processes need to handle complexity and enhanced functionality whilst not adding or at least minimizing
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Description Four pilot-scale industrial AM factories will be established and enhanced, thereby giving EU manufacturers and end-users a world-dominant position with respect to AM production of high-value metallic parts
Comments (into products) Domain 1: Advanced manufacturing processes Sub-Domain 1.2 Complex structures, geometries and scale FoF Partnership SRIA Research priorities Domain 1: Advanced manufacturing processes
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Sub-Domain 1.2 Complex structures, geometries and scale
 Domain 1: Advanced manufacturing processes Taxon description Products of the future are expected to be more complex (3D, nano-micro-meso-macro-scale, smart), so processes need to handle complexity and enhanced functionality whilst not adding or at least minimizing
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Description These methods also are limited in their flexibility, so that complex devices, that incorporate on-board valves, separation media, membranes, and recirculating pumps, cannot be developed and adapted without
Comments 1: Advanced manufacturing processes RP 1.7 High Volume Manufacturing at the micro- and nano-scale FoF Partnership SRIA Research priorities Sub-Domain 1.2 Complex structures, geometries and scale Domain
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Sub-Domain 1.2 Complex structures, geometries and scale
 Domain 1: Advanced manufacturing processes Taxon description Products of the future are expected to be more complex (3D, nano-micro-meso-macro-scale, smart), so processes need to handle complexity and enhanced functionality whilst not adding or at least minimizing
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Description Since the technology needed to replicate glass wafers is by far more complex than those used for polymer optics, there currently exists no approach to producing glass micro optics at wafer level.
Comments (into products) Domain 1: Advanced manufacturing processes Sub-Domain 1.2 Complex structures, geometries and scale FoF Partnership SRIA Research priorities Domain 1: Advanced manufacturing processes
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Sub-Domain 1.2 Complex structures, geometries and scale
 Domain 1: Advanced manufacturing processes Taxon description Products of the future are expected to be more complex (3D, nano-micro-meso-macro-scale, smart), so processes need to handle complexity and enhanced functionality whilst not adding or at least minimizing
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Description Graphene reinforced polymers have been demonstrated at lab scale in both Europe and the USA, and it has been shown that very low loadings of graphene can have a dramatic impact on the mechanical and physical
Comments Manufacturing the products of the future Manufacturing future products Novel materials Manufacturing future products Manufacturing the products of the future Complex structures, geometries and scale
 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
 Domain 1: Advanced manufacturing processes Taxon description Products of the future are expected to be more complex (3D, nano-micro-meso-macro-scale, smart), so processes need to handle complexity and enhanced functionality whilst not adding or at least minimizing
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Description FORTAPE aims to solve these drawbacks through the development of an efficient and optimized integrated system for the manufacturing of complex parts based on unidirectional fibre tapes for its application
Comments SRIA Research priorities Sub-Domain 1.1 Processing novel materials and structures (into products) Domain 1: Advanced manufacturing processes Sub-Domain 1.2 Complex structures, geometries and scale FoF
 Periodic Reporting for period 2 - FORTAPE (RESEARCH ON EFFICIENT INTEGRATED SYSTEMS FOR THE MANUFACTURING OF COMPLEX PARTS BASED ON UNIDIRECTIONAL TAPES FOR THE AUTOMOTIVE AND AERONAUTICAL) Result title Periodic Reporting for period 2 - FORTAPE (RESEARCH ON EFFICIENT INTEGRATED SYSTEMS FOR THE MANUFACTURING OF COMPLEX PARTS BASED ON UNIDIRECTIONAL TAPES FOR THE AUTOMOTIVE AND AERONAUTICAL)
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Sub-Domain 1.2 Complex structures, geometries and scale
 Domain 1: Advanced manufacturing processes Taxon description Products of the future are expected to be more complex (3D, nano-micro-meso-macro-scale, smart), so processes need to handle complexity and enhanced functionality whilst not adding or at least minimizing
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Description However, whilst some hybrid structures do exist, these are typically combinations of relatively isotropic materials, which only go part of the way to optimising the amount of materials used in the structure
Comments SRIA Research priorities Sub-Domain 1.1 Processing novel materials and structures (into products) Domain 1: Advanced manufacturing processes Sub-Domain 1.2 Complex structures, geometries and scale FoF
 Case Study: Wing Profile Result description This part is selected specifically in order to demonstrate the processing developments of multiple robots co-operating to layup on complex curved surfaces.For this purpose it is necessary to begin with
 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
 Domain 1: Advanced manufacturing processes Taxon description Products of the future are expected to be more complex (3D, nano-micro-meso-macro-scale, smart), so processes need to handle complexity and enhanced functionality whilst not adding or at least minimizing
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Description Particular effort will be put into challenging modelling of material features, complex geometries of parts and complex defects.
Comments structures, geometries and scale Manufacturing future products Manufacturing the products of the future Complex structures, geometries and scales constitute the main challenge of the SIMPOSIUM project
 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
 Domain 3: Digital, virtual and resource-efficient factories Taxon description Factories are becoming much more complex, expensive, distributed and fast evolving than in the past and manufacturers are struggling to put management of factory lifecycle management into practice.
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Description which are 75% more material efficient with respect to traditional manufacturing (2) Are 25% more material efficient with respect to current AMT approaches by using computational modelling to optimize geometries
Comments (into products) Domain 1: Advanced manufacturing processes Sub-Domain 1.2 Complex structures, geometries and scale FoF Partnership SRIA Research priorities Domain 1: Advanced manufacturing processes
 Periodic Reporting for period 2 - ToMax (Toolless Manufacturing of Complex Structures) Result title Periodic Reporting for period 2 - ToMax (Toolless Manufacturing of Complex Structures)
 Prototypes of relevant geometries and data from systematic characterization trials Result description Provide prototypes of relevant geometries and data from systematic characterization trials. Prepare the results that they are suitable as a demonstrator for the public.
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Sub-Domain 1.2 Complex structures, geometries and scale
 Domain 1: Advanced manufacturing processes Taxon description Products of the future are expected to be more complex (3D, nano-micro-meso-macro-scale, smart), so processes need to handle complexity and enhanced functionality whilst not adding or at least minimizing
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Description structures and geometries, while being 100% waste-free along the whole manufacturing chain.
Comments Volume Manufacturing at the micro- and nano-scale FoF Partnership SRIA Research priorities Sub-Domain 1.2 Complex structures, geometries and scale Domain 1: Advanced manufacturing processes RP 1.9 Integrated
 Characterization of bulk rare-earth permanent magnets with complex geometries Result title Characterization of bulk rare-earth permanent magnets with complex geometries
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Sub-Domain 1.2 Complex structures, geometries and scale
 Domain 1: Advanced manufacturing processes Taxon description Products of the future are expected to be more complex (3D, nano-micro-meso-macro-scale, smart), so processes need to handle complexity and enhanced functionality whilst not adding or at least minimizing