Projects overview

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Description products with extended life cycle and promoting energy efficient and low material consumption intra-factory production processes, resulting reduced greenhouse gas emissions and air pollutants.
Organisation KONNEKT ABLE TECHNOLOGIES LIMITED (Konnekt-able)
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Description The PROGRAMS project aims at reaching its intended objective by developing the following novel technologies: An easy to install hardware system to collect process data and exploit them at machine
Comments Contribution to the reduction of energy use and CO2 emissions Additional KPIs The project does not contribute to the energy use reduction.
 Periodic Reporting for period 1 - PROGRAMS (PROGnostics based Reliability Analysis for Maintenance Scheduling) Result description PROGRAMS aims to develop methods and technologies that gather and exploit this knowledge to maximize the overall plant availability and minimize the maintenance costs.
 AAA - Access, Authorisation and Authentication Taxon description These can be physical (access to the country, to the plant, to the building, the room and the environment where the system is located), and logical (using authentication technologies).
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Description European industry can build unique and highly tailored ZDM strategies and competitive advantages: significantly increase operational efficiency, scrap reduction, prescriptive quality management energy
Organisation AGIE CHARMILLES NEW TECHNOLOGIES SA
Comments and communication technologies Technologies and enablers Digital manufacturing platforms Technologies and enablers Information and communication technologies IoT - Internet of Things Technologies and
 Connectivity Technologies for Autonomous Quality (Version 1) Result title Connectivity Technologies for Autonomous Quality (Version 1)
 PRIMA Additive Manufacturing Pilot Adaptive Control Technology Result description Prima has recently started with a new activity in Additive Manufacturing systems, investing in both technologies of metal powder bed and direct energy deposition.
 GHI Real-time cognitive hot stamping furnace 4.0 Result comments On the other hand, there are aspects regarding the industrial furnace that mainly affects to the whole factory level, as for example, a reduction on the energy consumption or a reduction on the defective
 Integration of non-conventional technologies and conventional technologies Taxon title Integration of non-conventional technologies and conventional technologies
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Organisation CEGASA PORTABLE ENERGY SLU
Comments Manufacturing processes for smart and complex products MIE Consultation 2020 (Closed) Specific Objective 1: Excellent, responsive and smart factories & supply chains R&I Objective 2.1: Ultra-efficient, low energy
 Femtosecond laser fabrication of LIPSS-based waveplates on metallic surfaces Result description A setup based on line focusing is used for the generation of LIPSS on stainless steel, processing atdifferent speeds between 0.8 and 2.4 mm/s with constant energy per pulse of 1.4 mJ.
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Description Due to the proliferation of ICT Technologies, manufacturing industry is undergoing substantial transformation in terms of HW but also in terms of Cyber-Physical Production Systems and the SW and services
Comments Advanced materials in manufacturing systems Mechatronics Energy technologies Technologies and enablers Mechatronics Information and communication technologies Technologies and enablers IoT - Internet
 Periodic Reporting for period 2 - CREMA (Cloud-based Rapid Elastic MAnufacturing) Result description Still, no proven tools and technologies exist in the market to provide valuable end-to-end integration ICT solutions applying Cloud manufacturing principles.
 Energy technologies Taxon title Energy technologies
 Intelligent machinery components, actuators and end-effectors Taxon description Energy technologies are gaining importance, such as (super)capacitors, pneumatic storage devices, batteries and energy harvesting technologies.
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Organisation Pumacy Technologies AG
Comments R&I Objective 2.1: Ultra-efficient, low energy and carbon-neutral manufacturing MIE Consultation 2020 (Closed) Specific Objective 2: Circular products & Climate-neutral manufacturing There are
 Information and communication technologies Taxon title Information and communication technologies
 AAA - Access, Authorisation and Authentication Taxon description These can be physical (access to the country, to the plant, to the building, the room and the environment where the system is located), and logical (using authentication technologies).
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Comments sustainability Information and communication technologies Technologies and enablers IoT - Internet of Things Technologies and enablers Information and communication technologies Collaborative and decentralized
 Periodic Reporting for period 1 - DISRUPT (Decentralised architectures for optimised operations via virtualised processes and manufacturing ecosystem collaboration) Result description To exploit big data technologies and modern cloud-based architectures to increase the efficiency of ICT tools and services in future smart manufacturing applications.
 D3.1: DESIGN OF DECISION SUPPORT TOOLKIT Result comments System modelling, simulation and forecasting Technologies and enablers Engineering tools Mechatronics DISRUPT
 Information and communication technologies Taxon title Information and communication technologies
 RP 3.4 Energy monitoring and management in future manufacturing enterprises Taxon description energy.
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 TRL7 validation of energy optimised engine assembly line pilot Result title TRL7 validation of energy optimised engine assembly line pilot
 Periodic Reporting for period 1 - openMOS (Open dynamic Manufacturing Operating System for Smart Plug-and-Produce Automation Components) Result description for energy consumption monitoring and model learning WP5 ?
 RP 2.1 Flexible and reconfigurable Machinery and Robots Taxon description control as well as the networking among them, aiming at a significant impact of changeover time/cost, tooling, programming and energy usage of those systems.
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Description ultra-miniaturisation/functionality road block and also enable reduction in raw material usage, reduction in WEEE, reduction in pollution and associated health costs and also a major reduction in EU energy
 Periodic Reporting for period 1 - FineSol (Assembly of miniaturized PCBs by using low cost hyper-fine solder powders) Result description Higher level of automation and lower production times compared to current technologies. 7.
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Description Assess the potential economic impact of the developed technologies.
 Periodic Reporting for period 1 - SIMUTOOL (Integrated design and novel tooling and process optimisation of microwave processing of composites) Result description Build a process simulator for the interaction of the tool and composite material with MW energy (coupled electromagnetic/heat transfer modelling). ?
 Domain 3: Digital, virtual and resource-efficient factories Taxon description Factories designed in such holistic and structured way will be more efficient in energy consumption and will provide a safer workplace.
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Comments However some project results enable manufacturing processes with reduced emissions and energy.
 Advanced, cloud-based HPC simulation in the foundry business Result description If it were possible to adjust the process in real time, the foundry could lower energy consumption and production costs. Result comments , storage, analytics, processing and AI Information and communication technologies Human Machine Interfaces Technologies and enablers Information and communication technologies Real-time communication
 Cognitive and artificial intelligence (AI) technologies - machine learning Taxon title Cognitive and artificial intelligence (AI) technologies - machine learning
 Domain 3: Digital, virtual and resource-efficient factories Taxon description Factories designed in such holistic and structured way will be more efficient in energy consumption and will provide a safer workplace.
 Contribution to the reduction of energy use and CO2 emissions Comments However some project results enable manufacturing processes with reduced emissions and energy.
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Title Eco-Solar Factory - 40%plus eco-efficiency gains in the photovoltaic value chain with minimised resource and energy consumption by closed loop systems
Description lifetime of a solar electricity producing field, individual panels can be monitored, allowing to identify defaulting panels at an early stage, replacing or repairing them and thus to increase the overall energy
Organisation INTERNATIONAL SOLAR ENERGY RESEARCH CENTER KONSTANZ
Comments monitoring technologies Technologies and enablers Mechatronics Energy technologies Technologies and enablers Mechatronics Domain 3 - Digital, Virtual and Resource-efficient Factories Impact Workshop
 Periodic Reporting for period 2 - Eco-Solar (Eco-Solar Factory - 40%plus eco-efficiency gains in the photovoltaic value chain with minimised resource and energy consumption by closed loop systems) Result title Periodic Reporting for period 2 - Eco-Solar (Eco-Solar Factory - 40%plus eco-efficiency gains in the photovoltaic value chain with minimised resource and energy consumption by closed loop systems) Result description Even though solar power is pollution-free during use, production of PV-modules consumes considerable energy and natural resources.
 Energy technologies Taxon title Energy technologies
 RP 3.14 De-Manufacturing factories Taxon description Solutions should comprehend process technologies, automation and control systems, as well as methods and tools for design and simulation of de-manufacturing plants along their lifecycle.
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 Periodic Reporting for period 2 - MAYA (Multi-disciplinArY integrated simulAtion and forecasting tools, empowered by digital continuity and continuous real-world synchronization, towards reduced time to production and optimization) Result description implementation of the MAYA Simulation Framework for the real-time synchronization of multidisciplinary simulation engines; integration of simulation with FMI (FMU module, developed in MatLab, to compute energy
 Domain 3: Digital, virtual and resource-efficient factories Taxon description Factories designed in such holistic and structured way will be more efficient in energy consumption and will provide a safer workplace.
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Comments reduction >220’000 tCO2/machine/year Reduction of waste (in %) Additional KPIs Contribution to the reduction of waste Symbionica will enable the integration of multiple AM technologies in one single machine
 Periodic Reporting for period 2 - Symbionica (SYMBIONICA - Reconfigurable Machine for the new Additive and Subtractive Manufacturing of next generation fully personalized bionics and smart prosthetics) Result description It is the full size machine that is capable of processing the whole set of products and requiring the entire set of technologies and metal powders ?
 Reduction of energy consumption (in %) Taxon title Reduction of energy consumption (in %)
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Title Multi-ObjecTive design Optimization of fluid eneRgy machines
Description The MOTOR project focuses on ICT-enabled design optimization technologies for fluid energy machines (FEMs) that transfer mechanical energy to and from the fluid, in particular for aircraft engines, ship
 Periodic Reporting for period 2 - MOTOR (Multi-ObjecTive design Optimization of fluid eneRgy machines) Result title Periodic Reporting for period 2 - MOTOR (Multi-ObjecTive design Optimization of fluid eneRgy machines) Result description The new CAE technologies have been integrated into the partners? workflows.
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Description less energy, can allow this excess energy to be re-routed to local communities.
Comments and enablers Information and communication technologies System modelling, simulation and forecasting Technologies and enablers Engineering tools Mechatronics IoT enabled SCADA, MOM-MES, ERP (…) connectivity
 Periodic Reporting for period 1 - OPTIMISED (Operational Planning Tool Interfacing Manufacturing Integrated Simulations with Empirical Data) Result description These are based on the validation test cases defined in WP1 and also match the approach to develop technologies on system and station level that can smoothly be integrated.
 Reducing the consumption of energy, while increasing the usage of renewable energy Taxon title Reducing the consumption of energy, while increasing the usage of renewable energy Taxon description Efficient energy use, sometimes simply called energy efficiency, is the goal to reduce the amount of energy required to provide products and services.
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Description This holistic approach will allow a better estimation of machining performance than single featured simulation packages, including lifecycle concepts like energy consumption and end-life of components.
Comments consumption (in %) Additional KPIs Contribution to the reduction of energy use and CO2 emissions Project in early stage Reduction of CO2 emissions (in %) Additional KPIs Contribution to the reduction
 Local Monitoring and Control System Result description Component-level energy monitoring: a low-cost energy monitoring concept is proposed, based on the disaggregation of the machine’s total power consumption. Result comments , storage, analytics, processing and AI Technologies and enablers Information and communication technologies Cognitive and artificial intelligence (AI) technologies - machine learning Technologies and
 Fleet Management Platform for Machine Tools Result comments , storage, analytics, processing and AI Technologies and enablers Information and communication technologies Cognitive and artificial intelligence (AI) technologies - machine learning Technologies and
 Reduction of energy consumption (in %) Taxon title Reduction of energy consumption (in %)
 AAA - Access, Authorisation and Authentication Taxon description These can be physical (access to the country, to the plant, to the building, the room and the environment where the system is located), and logical (using authentication technologies).
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Description sports & recreation and energy sector.
Organisation LEISTER TECHNOLOGIES AG
Comments Additional KPIs Advanced manufacturing processes Technologies and enablers Methods for handling of parts, metrology and inspection Technologies and enablers Advanced manufacturing processes Manufacturing
 Periodic Reporting for period 3 - FlexHyJoin (Flexible production cell for Hybrid Joining) Result description This favours a technology transfer to other applications and sectors, such as aviation, sports & recreation, energy, etc.
 RP 1.2 Advanced joining technologies for advanced and multi-materials Taxon title RP 1.2 Advanced joining technologies for advanced and multi-materials Taxon description Maximize material performance and hence material efficiency will require improved, new or hybrid joining technologies.
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Description To do that we have brought together a total of thirteen (13) EU-based partners, representing both industry and academia, having ample experience in cutting-edge technologies and active presence in the
Comments Reduction of energy consumption (in %) Manufacturing performance characteristics Reducing the consumption of energy, while increasing the usage of renewable energy Environmental sustainability
 Periodic Reporting for period 1 - Z-Fact0r (Zero-defect manufacturing strategies towards on-line production management for European factories) Result description Contributing to environment protection by reducing material and energy waste.
 Techniques for product reworking Result comments   In Z-Fact0r, we exploited AM-based technologies as a tool for repairing of components in a production line.
 Reduction of energy consumption (in %) Taxon title Reduction of energy consumption (in %)
 Control technologies Taxon description Advanced control strategies will allow the use of lighter actuators and structural elements for obtaining very rigid and accurate solutions, replacing slower and more energy-intensive approaches.
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Comments Control technologies Technologies and enablers Mechatronics Intelligent machinery components, actuators and end-effectors Technologies and enablers Mechatronics Standards Standards and standardisation
 Control technologies Taxon title Control technologies
 Intelligent machinery components, actuators and end-effectors Taxon description Energy technologies are gaining importance, such as (super)capacitors, pneumatic storage devices, batteries and energy harvesting technologies.
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Description Supporting this "Industrial Revolution 4.0", the SatisFactory solution aims to contribute to transforming traditional industrial environments using cutting-edge technologies in ways that are
Organisation SYSTEMS SUNLIGHT INDUSTRIAL & COMMERCIAL COMPANY OF DEFENSIVE/, ENERGY/, ELECTRONIC AND TELECOMMUNICATIONS SYSTEMS S.A.
Comments technologies Measurement, condition and performance monitoring technologies Technologies and enablers Mechatronics Information and communication technologies Technologies and enablers Manufacturing
 INDUSTRIAL PILOT DEMONSTRATOR 1- CERTH/CPERI – Chemical Process & Energy Resources Institute Result title INDUSTRIAL PILOT DEMONSTRATOR 1- CERTH/CPERI – Chemical Process & Energy Resources Institute Result description , Environment, Materials and Process Technologies.
 "On-the-job" Training and Educational Platform Result comments and enablers Human Machine Interfaces Information and communication technologies SatisFactory
 Control technologies Taxon title Control technologies
 RP 3.2 Intelligent maintenance systems for increased reliability of production systems Taxon description Furthermore, the improvements in the equipment health state will entail significant energy savings.
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Comments Control technologies Technologies and enablers Mechatronics Advanced and ubiquitous human machine interaction Technologies and enablers Human Machine Interfaces Information and communication technologies
 Control technologies Taxon title Control technologies
 Intelligent machinery components, actuators and end-effectors Taxon description Energy technologies are gaining importance, such as (super)capacitors, pneumatic storage devices, batteries and energy harvesting technologies.
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Comments and enablers Information and communication technologies Digital manufacturing platforms Technologies and enablers Information and communication technologies Collaborative and decentralized application
 Periodic Reporting for period 1 - ProRegio (Customer-driven design of product-services and production networks to adapt to regional market requirements) Result description On that basis, innovative tools based on virtual and augmented reality technologies were designed to support interactions with all involved stakeholders in the customer-driven product-service design process
 Reduction of energy consumption (in %) Taxon title Reduction of energy consumption (in %)
 RP 6.2 ICT Solutions for energy-efficient product life cycles and ECO-usage Taxon description Research is needed in new software solutions to monitor and improve energy efficiency of products throughout their usage by customers by leveraging new enabling technologies such as smart embedded systems
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Description Energy Supplier: This pilot case will focus on the current needs of contemporary energy suppliers in Europe in terms of Product-Services.
Comments Reducing the consumption of energy, while increasing the usage of renewable energy Manufacturing performance characteristics Environmental sustainability Services associated with the product, mainly in
 Energy demand forecasting and energy usage optimization in manufacturing systems (potential result) Result title Energy demand forecasting and energy usage optimization in manufacturing systems (potential result) Result acronym ICP4Life - Energy Optimization tools
 Periodic Reporting for period 2 - ICP4Life (An Integrated Collaborative Platform for Managing the Product-Service Engineering Lifecycle) Result description The second pilot case (Energy supply) focuses on the management of the energy demand creating benefit for both the customers of the energy supplier and the supplier.
 Reducing the consumption of energy, while increasing the usage of renewable energy Taxon title Reducing the consumption of energy, while increasing the usage of renewable energy Taxon description Efficient energy use, sometimes simply called energy efficiency, is the goal to reduce the amount of energy required to provide products and services.
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Description The undergoing transformation in our current socio-economic models, led by the advent of emerging technologies, has changed the relation of customers to products and services.
Comments Information and communication technologies Technologies and enablers Collaborative and decentralized application architectures and development tools ICT performance characteristics Interoperability (ICT
 Periodic Reporting for period 1 - FALCON (Feedback mechanisms Across the Lifecycle for Customer-driven Optimization of iNnovative product-service design) Result description The undergoing transformation in our current socio-economic models, led by the advent of emerging technologies, has changed the relation of customers to products and services.
 Information and communication technologies Taxon title Information and communication technologies
 RP 6.12 Implementation of creativity and user-driven innovation through flexible design and manufacturing processes Taxon description From a manufacturing perspective this requires pervasive integration of ICT design technologies providing an improved degree of options together with flexible production technologies.
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Description Nearly 50 reusable technical building blocks will be developed and utilized, proving cross-domain sharing of trustable wireless technologies and services.
Comments ICT performance characteristics Cybersecurity Distributed ledger technology ICT performance characteristics Security mechanisms and technologies Cybersecurity Real-time communication capability ICT
 Trust technologies advances Result title Trust technologies advances
 Market roadmap Result description This document will establish the roadmap for selected technologies, applied in segments of the market.
 Security mechanisms and technologies Taxon title Security mechanisms and technologies
 AAA - Access, Authorisation and Authentication Taxon description These can be physical (access to the country, to the plant, to the building, the room and the environment where the system is located), and logical (using authentication technologies).