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Comments for handling of parts, metrology and inspection Technologies and enablers Advanced manufacturing processes Integration of non-conventional technologies and conventional technologies Technologies and
 RiaStone Autonomous Quality ZDM for “Ceramic tableware Single-firing” Result description This requires new approaches to production, promoting better and innovative defect management and production control methods, consistent with the integration of ZDM processes, namely in-line inspection
 D2.11 Reference Architecture and Blueprints (Version 1) Result comments handling of parts, metrology and inspection Technologies and enablers Advanced manufacturing processes Integration of non-conventional technologies and conventional technologies Technologies and enablers
 Methods for handling of parts, metrology and inspection Taxon title Methods for handling of parts, metrology and inspection Taxon description Methods for handling of parts, metrology and inspection require development also to ensure ability to manufacture at scale (volume) with high reliability.
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Description parts standards, not yet reached for large parts in the current state of the art.
Comments for handling of parts, metrology and inspection Technologies and enablers Advanced manufacturing processes Onsite metrology Integration of non-conventional technologies and conventional technologies
 MEGAROB PROTOTYPE Result description This prototype covers a workspace of 20x6x3 meters, and it is used to mill, drill and 3D metrology inspection of several parts from different industrial sectors. Result comments Also dimensional metrology check
 Methods for handling of parts, metrology and inspection Taxon title Methods for handling of parts, metrology and inspection Taxon description Methods for handling of parts, metrology and inspection require development also to ensure ability to manufacture at scale (volume) with high reliability.
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Description Most joining methods such as adhesive, screw or bolt connections require additional weight.
Comments for handling of parts, metrology and inspection Technologies and enablers Advanced manufacturing processes Manufacturing the products of the future Added value and impact Complex structures, geometries
 Demonstrator part: Manufacturing of demonstrator parts, description of process achievements and limits Result title Demonstrator part: Manufacturing of demonstrator parts, description of process achievements and limits
 Periodic Reporting for period 3 - FlexHyJoin (Flexible production cell for Hybrid Joining) Result description As joining methods, LJ and IJ are combined to join laser-structured metal brackets with a TP-FRPC plastic part. Lock-in Thermography is used to perform a 100% NDT inspection of the joints.
 Methods for handling of parts, metrology and inspection Taxon title Methods for handling of parts, metrology and inspection Taxon description Methods for handling of parts, metrology and inspection require development also to ensure ability to manufacture at scale (volume) with high reliability.
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Comments The proposed FS technique was performed on a forward selection basis handling simultaneously both the discrimination power and the complementary characteristics between the extracted features.
 Techniques for product reworking Result description without any deviation of the non-repaired parts.
 R&I Objective 1.1: Zero-defect and zero-downtime high-precision manufacturing, including predictive quality and non-destructive inspection methods Taxon title R&I Objective 1.1: Zero-defect and zero-downtime high-precision manufacturing, including predictive quality and non-destructive inspection methods
 From Product/Services Systems (product centric approach) to Services through Product (solution oriented approach) Taxon description New IPR methods are also needed.
 Data processing Comments The proposed FS technique was performed on a forward selection basis handling simultaneously both the discrimination power and the complementary characteristics between the extracted features.
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Description product-process-robotic production systems approach; A Robotic manufacturing processes OPTimization environment (R-OPT) for the optimal sustainable production scheduling under a control engineering approach; LCA methods
Comments for handling of parts, metrology and inspection Technologies and enablers Advanced manufacturing processes Replication, Equipment for flexible scalable prod/Assembly , Coatings Technologies and enablers
 AREUS LCA METHODS VIRTUAL LAB Result title AREUS LCA METHODS VIRTUAL LAB Result acronym AREUS LCA METHODS
 AREUS SMART AUTOMATION CELL Result description This cell has a capability to produce real car parts, however with a novel hardware design, based on DC energy system, enabling a natural energy exchange between equipment and eased energy storage.
 Methods for handling of parts, metrology and inspection Taxon title Methods for handling of parts, metrology and inspection Taxon description Methods for handling of parts, metrology and inspection require development also to ensure ability to manufacture at scale (volume) with high reliability.
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Description The implementation of this paradigm in industry requires innovative defect management and control methods, novel technologies for in-line inspection and integration of knowledge management and ICT tools
Comments for handling of parts, metrology and inspection Technologies and enablers Advanced manufacturing processes Control technologies Technologies and enablers Mechatronics Advanced and ubiquitous human
 Periodic Reporting for period 1 - ForZDM (Integrated Zero Defect Manufacturing Solution for High Value Adding Multi-stage Manufacturing systems) Result description The selection of the most suitable defect prevention/correction and inspection policy will be based on the analysis of the impact of the action on the overall economic, production logistics and quality
 Methods for handling of parts, metrology and inspection Taxon title Methods for handling of parts, metrology and inspection Taxon description Methods for handling of parts, metrology and inspection require development also to ensure ability to manufacture at scale (volume) with high reliability.
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Comments for handling of parts, metrology and inspection Technologies and enablers Advanced manufacturing processes Integration of non-conventional technologies and conventional technologies Technologies and
 Demonstrator 1: Human-Robot Collaboration in Food packing Result description A robot is used in order to automize the handling processe. This gives a possibility of high flexibility in handling operations and constant output.
 Methods for handling of parts, metrology and inspection Taxon title Methods for handling of parts, metrology and inspection Taxon description Methods for handling of parts, metrology and inspection require development also to ensure ability to manufacture at scale (volume) with high reliability.
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Description Moreover, more and more sectors cannot allow defect parts in critical applications due to safety issues.
Comments for handling of parts, metrology and inspection Technologies and enablers Advanced manufacturing processes Replication, Equipment for flexible scalable prod/Assembly , Coatings Technologies and enablers
 Improvement on workpiece metrology Result title Improvement on workpiece metrology Result acronym Improvement on workpiece metrology
 Improvement on workpiece manipulation Result description The necessary accuracy in the submicron range cannot be achieved by conventional workpiece handling and metrology systems used in the macro technology In order to face some of the difficulties related
 Methods for handling of parts, metrology and inspection Taxon title Methods for handling of parts, metrology and inspection Taxon description Methods for handling of parts, metrology and inspection require development also to ensure ability to manufacture at scale (volume) with high reliability.
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Title Automatic Mapping of Fibre Orientation for Draping of Carbon Fibre Parts
Description The data coming from the inspection system will be fed into draping simulation to improve the accuracy of the processes.
Comments for handling of parts, metrology and inspection Technologies and enablers Advanced manufacturing processes Domain 1 - Advanced Manufacturing Processes Impact Workshop D1-Area 6: Manufacturing Processes
 Robot for Measuring Fibre Angles on complex 3D pre-form parts Result title Robot for Measuring Fibre Angles on complex 3D pre-form parts Result comments areas and sectors Manufacturing Manufacture of aero components Applications areas and sectors Manufacture of other transport equipment Manufacturing Suitable for carbon parts
 Methods for handling of parts, metrology and inspection Taxon title Methods for handling of parts, metrology and inspection Taxon description Methods for handling of parts, metrology and inspection require development also to ensure ability to manufacture at scale (volume) with high reliability.
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Title Zero-defect manufacturing of composite parts in the aerospace industry
Description For the manufacturing of carbon fibre parts this is currently solved through extended end-of-line inspection in combination with re-work processes to deal with defective parts.
Comments for handling of parts, metrology and inspection Technologies and enablers Advanced manufacturing processes Condition and performance monitoring technologies Technologies and enablers Mechatronics
 Periodic Reporting for period 1 - ZAero (Zero-defect manufacturing of composite parts in the aerospace industry) Result title Periodic Reporting for period 1 - ZAero (Zero-defect manufacturing of composite parts in the aerospace industry) Result description For the manufacturing of carbon fibre parts this is currently solved through extended end-of-line inspection in combination with re-work processes to deal with defective parts.
 Methods for handling of parts, metrology and inspection Taxon title Methods for handling of parts, metrology and inspection Taxon description Methods for handling of parts, metrology and inspection require development also to ensure ability to manufacture at scale (volume) with high reliability.
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Description white’R production island aims to make a move away from the manual assembly processes that have characterized the industry for decades to high-accuracy, high-yield, automated methods.
Comments for handling of parts, metrology and inspection Technologies and enablers Advanced manufacturing processes Replication, Equipment for flexible scalable prod/Assembly , Coatings Technologies and enablers
 white'R process planning system Result description The objectives of the Evolving Process Planning work package were: · Designing the fixturing system from the geometrical and mechanical perspectives; · Defining the specifications for the handling and
 Methods for handling of parts, metrology and inspection Taxon title Methods for handling of parts, metrology and inspection Taxon description Methods for handling of parts, metrology and inspection require development also to ensure ability to manufacture at scale (volume) with high reliability.

FiaD | Factory-in-a-day

01-10-2013

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30-09-2017

Calltopic: FoF.NMP.2013-7

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Description New standardized arms, mobile platforms, and hands are combined with 3D printed custom parts to be designed in a matter of hours from novel design templates.
Comments for handling of parts, metrology and inspection Technologies and enablers Advanced manufacturing processes Mechatronics Technologies and enablers Control technologies Technologies and enablers Mechatronics
 Methods for handling of parts, metrology and inspection Taxon title Methods for handling of parts, metrology and inspection Taxon description Methods for handling of parts, metrology and inspection require development also to ensure ability to manufacture at scale (volume) with high reliability.
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Title Plug-and-produce COmponents and METhods for adaptive control of industrial robots enabling cost effective, high precision manufacturing in factories of the future
Organisation Nikon Metrology NV
Comments Methods for handling of parts, metrology and inspection Technologies and enablers Advanced manufacturing processes In particular in the automotive case study at SIR Mechatronics Technologies and enablers
 Robot machining and handling of aluminum brake caliper Result title Robot machining and handling of aluminum brake caliper
 Knowledge to integrate robot machining at companies Result description Integrators bring the robot, part handling, metrology, machining equipment and software control together to deliver a turn-key fully functional robot cell.
 Methods for handling of parts, metrology and inspection Taxon title Methods for handling of parts, metrology and inspection Taxon description Methods for handling of parts, metrology and inspection require development also to ensure ability to manufacture at scale (volume) with high reliability.
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Description Finally, in-line, model-based inspection of surface topographies and functionalities will be developed and implemented on the platform.
 Data Management Plan Result description It will cover the handling, curation and preservation of research data during and after the end of the project.
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Description consumption during curing by using low thermal mass tooling and fixturing - Reduce waste in Abrasive Water-jet machining (AWJM) through process optimisation and water recovery Reduce the number of parts
Comments aboutsubid=8 Methods for handling of parts, metrology and inspection Technologies and enablers Advanced manufacturing processes Inspection of layup during production (augmented reality system shows ply
 Methods for recycling laminates and fibres Result title Methods for recycling laminates and fibres Result acronym Composite recycling methods
 RE-FORM boards and tooling Result description RE-FORM boards and fixturing methods will be trademarked and patent protection sought for associated fixing methods.
 Methods for handling of parts, metrology and inspection Taxon title Methods for handling of parts, metrology and inspection Taxon description Methods for handling of parts, metrology and inspection require development also to ensure ability to manufacture at scale (volume) with high reliability.
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Comments for handling of parts, metrology and inspection Technologies and enablers Advanced manufacturing processes Innovative physical, chemical and physicochemical processes Technologies and enablers Advanced
 Report on automatic inspection tool 50% less scraped solar cells Result title Report on automatic inspection tool 50% less scraped solar cells Result description Report on automatic inspection tool for 50% less scraped solar cells
 Methods for handling of parts, metrology and inspection Taxon title Methods for handling of parts, metrology and inspection Taxon description Methods for handling of parts, metrology and inspection require development also to ensure ability to manufacture at scale (volume) with high reliability.
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Description , laser die-cleaning and inspection system.
Comments The FAST process combined with the use of nanostructured powder allows to preserve the nanostructure in the part providing a new approach for the forming of nano-products Methods for handling of parts,
 In-situ micro-component robotic handling (fragile parts) method and the device Result title In-situ micro-component robotic handling (fragile parts) method and the device
 Inline forming-tool inspection method and system for micro-manufacturing Result description Partner University of Strathclyde, assisted by other partners, has developed a method combining tool surface inspection and die-cavity inspection for inspecting forming-tools used in the Micro-Fast production
 Methods for handling of parts, metrology and inspection Taxon title Methods for handling of parts, metrology and inspection Taxon description Methods for handling of parts, metrology and inspection require development also to ensure ability to manufacture at scale (volume) with high reliability.

ENCOMPASS | ENgineering COMPASS

01-10-2016

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30-09-2019

Calltopic: FoF.2016.13

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Description ENCOMPASS addresses the three key steps in the process chain: component design, build process, and post-build process steps (post-processing and inspection).
Comments for handling of parts, metrology and inspection Technologies and enablers Advanced manufacturing processes Integration of non-conventional technologies and conventional technologies Technologies and
 Periodic Reporting for period 1 - ENCOMPASS (ENgineering COMPASS) Result description Each of these case-study parts give a comprehensive set of features, parameters and geometries for the technology to be developed around.
 Methods for handling of parts, metrology and inspection Taxon title Methods for handling of parts, metrology and inspection Taxon description Methods for handling of parts, metrology and inspection require development also to ensure ability to manufacture at scale (volume) with high reliability.
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Comments Methods for handling of parts, metrology and inspection Technologies and enablers Advanced manufacturing processes The solution of LD WP7 directly brings togther the metrology and inspection of the produced
 Methods for handling of parts, metrology and inspection Taxon title Methods for handling of parts, metrology and inspection Taxon description Methods for handling of parts, metrology and inspection require development also to ensure ability to manufacture at scale (volume) with high reliability.
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Comments for handling of parts, metrology and inspection Technologies and enablers Advanced manufacturing processes CAxMan combines metrology into the workflows Integration of non-conventional technologies
 D5.6 Metrology workflow for AM workpieces, including WP6 task integrated into sub workflows targeting the different use cases Result title D5.6 Metrology workflow for AM workpieces, including WP6 task integrated into sub workflows targeting the different use cases
 Periodic Reporting for period 1 - CAxMan (Computer Aided Technologies for Additive Manufacturing) Result description WP5 has focused on requirements definition towards metrological inspection of parts manufactured by AM, measurement of the components and metrological quality process including the re-design after measurements
 Methods for handling of parts, metrology and inspection Taxon title Methods for handling of parts, metrology and inspection Taxon description Methods for handling of parts, metrology and inspection require development also to ensure ability to manufacture at scale (volume) with high reliability.
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Description . - Development and application of factory-wide optimization methods that utilize real-time data, such as personnel, asset or part location data in order to optimize production performance, energy efficiency
Comments for handling of parts, metrology and inspection Technologies and enablers Advanced manufacturing processes Mechatronics Technologies and enablers Condition and performance monitoring technologies
 Material Handling Result title Material Handling Result acronym Material Handling
 Shipyard Pilot Result description Exception Handling: Worker Searches for Help to Fix a Problem (Machine Breakdown).
 Methods for handling of parts, metrology and inspection Taxon title Methods for handling of parts, metrology and inspection Taxon description Methods for handling of parts, metrology and inspection require development also to ensure ability to manufacture at scale (volume) with high reliability.
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Comments for handling of parts, metrology and inspection Technologies and enablers Advanced manufacturing processes Flexible Sheet-to-Sheet (S2S) and Roll-to-Roll (R2R) Technologies and enablers Advanced manufacturing
 Periodic Reporting for period 2 - CREMA (Cloud-based Rapid Elastic MAnufacturing) Result description CREMA will be built upon concepts and methods from the fields of Virtual Factories, Service-oriented Computing, Ubiquitous Computing, CPS, the Internet of Things and the Internet of
 Methods for handling of parts, metrology and inspection Taxon title Methods for handling of parts, metrology and inspection Taxon description Methods for handling of parts, metrology and inspection require development also to ensure ability to manufacture at scale (volume) with high reliability.
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Comments for handling of parts, metrology and inspection Technologies and enablers Advanced manufacturing processes Mechatronics Technologies and enablers Control technologies Technologies and enablers Mechatronics
 Periodic Reporting for period 1 - ambliFibre (adaptive model-based Control for laser-assisted Fibre-reinforced tape winding) Result description Several optical non-contact detection methods like triangulation and thermography have been assessed and optimised.
 Methods for handling of parts, metrology and inspection Taxon title Methods for handling of parts, metrology and inspection Taxon description Methods for handling of parts, metrology and inspection require development also to ensure ability to manufacture at scale (volume) with high reliability.
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Description Furthermore, methods will be developed to integrate existing legacy system modules within the plug-and-produce environment using standardised interfacing.
Comments Methods for handling of parts, metrology and inspection Technologies and enablers Advanced manufacturing processes Adaptive, reconfigurable, and plug and produce assembly systems with integrated monitoring
 Methods for handling of parts, metrology and inspection Taxon title Methods for handling of parts, metrology and inspection Taxon description Methods for handling of parts, metrology and inspection require development also to ensure ability to manufacture at scale (volume) with high reliability.
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Description and quality control methods such as computer-tomography (CT) metrology and digital holography.
Comments for handling of parts, metrology and inspection Technologies and enablers Advanced manufacturing processes Innovative physical, chemical and physicochemical processes Technologies and enablers Advanced
 Simulation procedure for µIM parts Result title Simulation procedure for µIM parts
 CT Metrology machine with Nanofocus source Result description New calibration phantom and multi-material CT reconstruction engine implemented in a new CT metrology machine for micro-parts metrology
 Methods for handling of parts, metrology and inspection Taxon title Methods for handling of parts, metrology and inspection Taxon description Methods for handling of parts, metrology and inspection require development also to ensure ability to manufacture at scale (volume) with high reliability.
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Comments for handling of parts, metrology and inspection Technologies and enablers Advanced manufacturing processes Flexible Sheet-to-Sheet (S2S) and Roll-to-Roll (R2R) Technologies and enablers Advanced manufacturing
 Machine Availability Monitoring Module Result description - Motivation / Need: Disturbances on manufacturing shop-floors and the increasing number of product variants necessitate adaptive and flexible process planning methods.
 Methods for handling of parts, metrology and inspection Taxon title Methods for handling of parts, metrology and inspection Taxon description Methods for handling of parts, metrology and inspection require development also to ensure ability to manufacture at scale (volume) with high reliability.
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Description develop a disruptive hybrid manufacturing concept to equip SME and large industries with affordable All-in-one machine for the customised design, production/reparation and quality control of functional parts
Comments for handling of parts, metrology and inspection Technologies and enablers Advanced manufacturing processes Innovative physical, chemical and physicochemical processes Technologies and enablers Advanced
 Periodic Reporting for period 1 - KRAKEN (Hybrid automated machine integrating concurrent manufacturing processes, increasing the production volume of functional on-demand using high multi-material deposition rates) Result description KRAKEN will be able to work with parts of more than 20 meters?.
 Methods for handling of parts, metrology and inspection Taxon title Methods for handling of parts, metrology and inspection Taxon description Methods for handling of parts, metrology and inspection require development also to ensure ability to manufacture at scale (volume) with high reliability.
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Description - Enhanced manufacturing process capability independent of manufactured parts.
Comments for handling of parts, metrology and inspection Technologies and enablers Advanced manufacturing processes Replication, Equipment for flexible scalable prod/Assembly , Coatings Technologies and enablers
 Vision and force control: Improved methods in assembly Result title Vision and force control: Improved methods in assembly
 Georg Fischer Agie Charmilles DEMO Result description In such a case, a machining report indicates the position where this event occurred, for further inspection or correction.
 Methods for handling of parts, metrology and inspection Taxon title Methods for handling of parts, metrology and inspection Taxon description Methods for handling of parts, metrology and inspection require development also to ensure ability to manufacture at scale (volume) with high reliability.
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Description To this purpose, industry is demanding new flexible technological solutions to enable the on-line inspection of such products.
Comments for handling of parts, metrology and inspection Technologies and enablers Advanced manufacturing processes Mechatronics Technologies and enablers Control technologies Technologies and enablers Mechatronics
 Innovative assembling and testing methods for electrical drives Result title Innovative assembling and testing methods for electrical drives
 Assembly of electric drives for the E-mobility sector. Result description Before MuProD solution: - Multi-stage production system - No transfer of manufacturing and testing methods of combustion engines possible - State of the art: End-Of-Line inspection - Late defect
 Methods for handling of parts, metrology and inspection Taxon title Methods for handling of parts, metrology and inspection Taxon description Methods for handling of parts, metrology and inspection require development also to ensure ability to manufacture at scale (volume) with high reliability.
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Description To do this, TAPAS will focus on the following tasks: - Development of mobile robots with arms to make logistical tasks more flexible by collecting, as well as transporting, the parts needed at any given
Comments for handling of parts, metrology and inspection Technologies and enablers Advanced manufacturing processes Mechatronics Technologies and enablers Control technologies Technologies and enablers Mechatronics
 Experimental evaluation of the complete system Result description The experiments used the real production environment and produced actual parts.
 Methods for handling of parts, metrology and inspection Taxon title Methods for handling of parts, metrology and inspection Taxon description Methods for handling of parts, metrology and inspection require development also to ensure ability to manufacture at scale (volume) with high reliability.