Projects overview

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Organisation MOXOFF SPA
 HPC-Cloud-based optimisation of aircraft wiring Result title HPC-Cloud-based optimisation of aircraft wiring
 Cloud-based simulation for low-pressure die-casting of copper alloys Result description Against this the need to train IMR staff to use the system and the software is a once-off cost of around €3k.
 Domain 3: Digital, virtual and resource-efficient factories Taxon description The set of research priorities under this domain focuses on factory design, data collection and management, operation and planning, from real-time to long term optimisation approaches.
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Comments IoT enabled SCADA, MOM-MES, ERP (…) connectivity Pathways Connected IT and OT Autonomous Smart Factories Pathway Platform enabled optimisation Pathways Off-line optimisation Autonomous Smart Factories
 Whirlpool use case: Drum Dryer Production Line Result title Whirlpool use case: Drum Dryer Production Line Result description The Whirlpool white goods use case deals with an automatic production line, which produces drums for clothes dryers.
 Platform enabled optimisation Taxon title Platform enabled optimisation
 Supply chain and value network efficiency Taxon description The transparency of customer requirements and value within the value chain is an important driver for optimisation.
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Comments Sometimes the risk management was a bit harder due to the isolation of certain "demonstration line" in the whole team.
 Supply chain and value network efficiency Taxon description The transparency of customer requirements and value within the value chain is an important driver for optimisation.
 TEAM - Small teams within the consortium Comments Sometimes the risk management was a bit harder due to the isolation of certain "demonstration line" in the whole team.
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Comments Autonomous /online/realtime Manufacturing Process Optimisation on factory level Pathways Realtime optimisation Autonomous Smart Factories Pathway Strategies to improve maintainability and increase
 Z-Bre4k DSS towards operational optimisation Result title Z-Bre4k DSS towards operational optimisation Result description Report on the design of decision support system and its reasoning engine; addressing also process optimisation, strategy exploration, risk assessment methods, automatic recommendations and maintenance
 Realtime optimisation Taxon title Realtime optimisation
 Supply chain and value network efficiency Taxon description The transparency of customer requirements and value within the value chain is an important driver for optimisation.
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Comments Connected IT and OT Pathways Autonomous Smart Factories Pathway Realtime optimisation Pathways Autonomous Smart Factories Pathway Platform level interoperability ICT performance characteristics
 Demonstrator 1 – ROSSINI for Domestic Appliances Assembly - (end-user WHIRLPOOL) Result description Currently the continuous flow line paradigm is inconsistent with effective traditional automation and traditional robotic where Process Engineers must either design complex production lines with combination
 Realtime optimisation Taxon title Realtime optimisation
 Supply chain and value network efficiency Taxon description The transparency of customer requirements and value within the value chain is an important driver for optimisation.
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Comments The pilot line for the technology is tested at 3D TECHNOLOGIES AND ROBOTICS LABORATORY.
 Breakthrough solutions in laser patterning for reduced friction Result description A hatch pattern stroke with many small line segments can be scanned in a single pass at high speeds without loss of texture definition.
 Supply chain and value network efficiency Taxon description The transparency of customer requirements and value within the value chain is an important driver for optimisation.
 Number of project results taken-up for higher TRLs using additional investments Comments The pilot line for the technology is tested at 3D TECHNOLOGIES AND ROBOTICS LABORATORY.
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Comments Platform enabled optimisation Pathways Off-line optimisation Autonomous Smart Factories Pathway The SERENA cloud-based platfrom will provide insight towards the optimisation of the production
 Steel Industry Use Case Result description The production line of VDL Weweler is fully automated including both machinery and robots.
 Platform enabled optimisation Taxon title Platform enabled optimisation
 RP 5.4 New ways of interaction and collaboration between workers and other resources in manufacturing systems Taxon description It requires research on safety, automation level optimisation, ICT-based trust and communication optimisation, new human- and robot-based sensor packages, and new human/robot dialogue-based ways of automation
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Description Industry is demanding solutions to avoid end of line failures.
 New methodologies for line inspection of extruded polymer tubes Result title New methodologies for line inspection of extruded polymer tubes Result description - Installation in line - Start test with parallel control (automatic + manual) Next steps: - Test are ongoing in parallel in line with cameras and off line with operators.
 RP 3.9 System-oriented quality control strategies in multi-stage manufacturing. Taxon description To this purpose, quality control tools should be supported by distributed on-line data gathering systems, on-line defect management policies (i.e. on-line rework or workpiece repair), inter-stage information
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Description ComMUnion will rely on a robot-based approach enabling on-line inspection for layer-to-layer self-adjustment of the process.
Comments in support of smart factories in dynamic value networks MIE Consultation 2020 (Closed) Specific Objective 1: Excellent, responsive and smart factories & supply chains Communion has developed an oof line
 RP 3.9 System-oriented quality control strategies in multi-stage manufacturing. Taxon description To this purpose, quality control tools should be supported by distributed on-line data gathering systems, on-line defect management policies (i.e. on-line rework or workpiece repair), inter-stage information
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Description creating a easily extendable and adaptable manufacturing operating system (MOS) that permits the easy introduction of new products, work orders and changes in the equipment and allows easy deployment of optimisation
 TRL7 validation of energy optimised engine assembly line pilot Result title TRL7 validation of energy optimised engine assembly line pilot
 Finally public test and validation report for all demonstrators Result description Emphasis will be on the robustness of the openMOS platform and how well it copes with changeovers and production optimisation.
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Description templates or virtual / augmented reality Reduce energy consumption during curing by using low thermal mass tooling and fixturing - Reduce waste in Abrasive Water-jet machining (AWJM) through process optimisation
 RP 3.9 System-oriented quality control strategies in multi-stage manufacturing. Taxon description To this purpose, quality control tools should be supported by distributed on-line data gathering systems, on-line defect management policies (i.e. on-line rework or workpiece repair), inter-stage information
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 EMA DEMO Result description • in-line and an off-line data process acquisition (primary slurry parameters, shell mechanical characteristics and inclusion scrap rate of the components) and storage in a dedicated database.
 RP 3.9 System-oriented quality control strategies in multi-stage manufacturing. Taxon description To this purpose, quality control tools should be supported by distributed on-line data gathering systems, on-line defect management policies (i.e. on-line rework or workpiece repair), inter-stage information
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 MC-SUITE application based on six different modules ready to reduce the gap between the simulated and the real process Result description This way on-line and off-line optimizations are performed both on the simulations and on the machining process.
 Domain 3: Digital, virtual and resource-efficient factories Taxon description The set of research priorities under this domain focuses on factory design, data collection and management, operation and planning, from real-time to long term optimisation approaches.
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Comments purpose software Pathways Autonomous Smart Factories Pathway Dedicated software in silos Pathways Autonomous Smart Factories Pathway Connected IT and OT Pathways Autonomous Smart Factories Pathway Off-line
 Demonstration of PreCoM system in high-volume manufacturing (Spinea) Result description SPINEA is a high-volume manufacturer and constitutes a different industrial case where it is crucial to avoid stops in the production line and assure product quality.
 Off-line optimisation Taxon title Off-line optimisation
 Supply chain and value network efficiency Taxon description The transparency of customer requirements and value within the value chain is an important driver for optimisation.
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Comments Digital Manufacturing Process Optimisation on factory level Pathways Off-line optimisation Autonomous Smart Factories Pathway Basic internal connectivity Pathways Hyperconnected Factories Pathway result_rcn_EC
 vfOS - ID7.5b - Software Integration / Implementation Package (M36) Result description Implementation Package: The task will generate a Software Integration Reports (D7.5ab), a handbook/on-line resource for interested parties with information on how to deploy the vf-OS architecture and will
 vfOS - ID7.5a - Software Integration/ Implementation Package (M28) Result description Implementation Package: The task will generate a Software Integration Reports (D7.5ab), a handbook/on-line resource for interested parties with information on how to deploy the vf-OS architecture and will
 Off-line Digital Manufacturing Process Optimisation on factory level Taxon title Off-line Digital Manufacturing Process Optimisation on factory level
 RP 5.4 New ways of interaction and collaboration between workers and other resources in manufacturing systems Taxon description It requires research on safety, automation level optimisation, ICT-based trust and communication optimisation, new human- and robot-based sensor packages, and new human/robot dialogue-based ways of automation
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Comments   Off-line Digital Manufacturing Process Optimisation on machine level Pathways Off-line optimisation Autonomous Smart Factories Pathway The Virtualization domain of the FAR-EDGE Platform
 FAR-EDGE Volvo Pilot: Mass-Customization Result description It is focused on production flexibility: how the FAR-EDGE Factory Automation Platform can support dynamic, easy and fast reconfiguration of an automated line, thus enabling one-of-a-kind production.
 Off-line Digital Manufacturing Process Optimisation on machine level Taxon title Off-line Digital Manufacturing Process Optimisation on machine level
 Domain 3: Digital, virtual and resource-efficient factories Taxon description The set of research priorities under this domain focuses on factory design, data collection and management, operation and planning, from real-time to long term optimisation approaches.
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Description DISRUPT offers a set of decision support tools based on three core modules (modelling, simulation and optimisation) and a secure and flexible plug-n-play platform that will allow engineers from different
Comments Digital Manufacturing Process Optimisation on factory level Pathways Off-line optimisation Autonomous Smart Factories Pathway Connected IT and OT Pathways Autonomous Smart Factories Pathway MOM-SCADA
 Off-line Digital Manufacturing Process Optimisation on factory level Taxon title Off-line Digital Manufacturing Process Optimisation on factory level
 Domain 3: Digital, virtual and resource-efficient factories Taxon description The set of research priorities under this domain focuses on factory design, data collection and management, operation and planning, from real-time to long term optimisation approaches.
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Comments Digital Manufacturing Process Optimisation on machine level Pathways Off-line optimisation Autonomous Smart Factories Pathway Increasing human achievements in manufacturing systems Manufacturing performance
 Lombardy Champion - Zero-Hours Quality Result description At Whirlpool, statistical quality controls are done by the Zero Hours Quality department (ZHQ), where in-depth tests are performed on a significant sample of products as they leave the assembly line (Quality
 Off-line Digital Manufacturing Process Optimisation on machine level Taxon title Off-line Digital Manufacturing Process Optimisation on machine level
 Domain 3: Digital, virtual and resource-efficient factories Taxon description The set of research priorities under this domain focuses on factory design, data collection and management, operation and planning, from real-time to long term optimisation approaches.
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Comments Off-line Digital Manufacturing Process Optimisation on machine level Pathways Off-line optimisation Autonomous Smart Factories Pathway Dual arm robot simulation developed.
 OLP Programming Suite Result description -Generic Programming language that can be applied to all the dual arm systems -Provide a dedicated Off Line Programming system (Robot Setup, Teach Pendant, Simulation, Download) for the X-act controller
 Off-line Digital Manufacturing Process Optimisation on factory level Taxon title Off-line Digital Manufacturing Process Optimisation on factory level
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Comments Pathways Off-line optimisation Autonomous Smart Factories Pathway Autonomous /online/realtime Manufacturing Process Optimisation on factory level Pathways Realtime optimisation Autonomous Smart Factories
 Off-line Digital Manufacturing Process Optimisation on machine level Taxon title Off-line Digital Manufacturing Process Optimisation on machine level
 Platform enabled optimisation Taxon description digital platforms offer added-value basd upon three main mechanisms: Reduction of transaction costs Network effects Use of data integration for new services (mainly optimisation
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Comments optimisation Pathways Autonomous Smart Factories Pathway Off-line Digital Manufacturing Process Optimisation on factory level Pathways Off-line optimisation Autonomous Smart Factories Pathway Platform
 Off-line optimisation Taxon title Off-line optimisation
 Domain 3: Digital, virtual and resource-efficient factories Taxon description The set of research priorities under this domain focuses on factory design, data collection and management, operation and planning, from real-time to long term optimisation approaches.