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Comments Technologies and enablers Replication, Equipment for flexible scalable prod/Assembly , Coatings Technologies and enablers Advanced manufacturing processes Methods for handling of parts, metrology
 RiaStone Autonomous Quality ZDM for “Ceramic tableware Single-firing” Result description In parallel new in-line automation components will be implemented that will automatically remove detected defective parts from the production lines; enabling the introduction of recycling and re-using
 D2.11 Reference Architecture and Blueprints (Version 1) Result comments Advanced manufacturing processes Technologies and enablers Replication, Equipment for flexible scalable prod/Assembly , Coatings Technologies and enablers Advanced manufacturing processes Methods for
 Advanced manufacturing processes Taxon title Advanced manufacturing processes Taxon description Research is needed to ensure that novel manufacturing processes can efficiently exploit the potential of novel products for a wide range of applications.
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 RiaStone Autonomous Quality ZDM for “Ceramic tableware Single-firing” Result description In parallel new in-line automation components will be implemented that will automatically remove detected defective parts from the production lines; enabling the introduction of recycling and re-using
 Virtualisation and digitalisation of the interrelation between manufacturing and new business models Taxon description The complexity of these tools is higher than that of tools for product development, due the need for holistic modelling of product and processes.
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 Engineering-Manufacturing Collaboration Processes Final Result title Engineering-Manufacturing Collaboration Processes Final Result description Engineering-Manufacturing Collaboration Processes
 Engineering-Manufacturing Collaboration Processes First Result description Engineering-Manufacturing Collaboration Processes
 From Product/Services Systems (product centric approach) to Services through Product (solution oriented approach) Taxon description competing in the international markets providing to their customers a composition of services for product operation (e.g. maintenance, reliability, upgrades), and end-of-life use (e.g. re-manufacturing, recycling
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Comments Actions from forecasts must be processed so that they can be fed to multi-aspect simulations of interaction processes with existing tools (real-time or faster or slower).
 FALCON semantic concept definition document Result description In this report domain boundaries for each application are defined, and all products, processes, data sources and resources are identified.
 From Product/Services Systems (product centric approach) to Services through Product (solution oriented approach) Taxon description In such a context, there is a strong need to create distributed, adaptive, and interoperable virtual enterprise environments supporting these undergoing processes.
 RP 6.5 Product-Service Simulation for Sustainability Impact Comments Actions from forecasts must be processed so that they can be fed to multi-aspect simulations of interaction processes with existing tools (real-time or faster or slower).
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Description As result the new development will allow very precise manufacturing processes of mid- and large sized complex parts and structures, with tolerances very similar to the high-accuracy achieved for smaller
Comments and carbon-neutral manufacturing Made In Europe - Draft R&I Objectives Specific Objective 2: Circular products & Climate-neutral manufacturing R&I Objective 2.2: De-manufacturing, re-manufacturing and recycling
 Small robotic cell with Real Time Position Correction Result description Machining processes require the robot to exert a process specific force, which, however, can vary during the process.
 MEGAROB PROTOTYPE Result comments Manufacturing Applications areas and sectors Different high accuracy processes on large components.
 Advanced manufacturing processes Taxon title Advanced manufacturing processes
 Domain 1: Advanced manufacturing processes Taxon title Advanced manufacturing processes
 From Product/Services Systems (product centric approach) to Services through Product (solution oriented approach) Taxon description competing in the international markets providing to their customers a composition of services for product operation (e.g. maintenance, reliability, upgrades), and end-of-life use (e.g. re-manufacturing, recycling
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Title Ecosystem for Collaborative Manufacturing Processes _ Intra- and Interfactory Integration and Automation
Description In addition to the supply chain improvements, the processes inside the company can be addressed and optimised.
Comments Recycling processes Technologies and enablers Advanced manufacturing processes Part of the scrap generated by the manufacturing industry is recyclable.
 Periodic Reporting for period 1 - COMPOSITION (Ecosystem for Collaborative Manufacturing Processes ? Intra- and Interfactory Integration and Automation) Result title Periodic Reporting for period 1 - COMPOSITION (Ecosystem for Collaborative Manufacturing Processes ? Intra- and Interfactory Integration and Automation)
 Supply chain pilot I Result description The third pilot from the recycling industry (ELDIA)focuses on the reduction of the amount of waste that is disposed at the Sanitary Landfill (inter-factory).
 Recycling processes Taxon title Recycling processes
 Waste minimisation Taxon description Waste minimisation is a set of processes and practices intended to reduce the amount of waste produced.
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Description Z-ESTIMATE), the management of the aforementioned strategies through event modelling, KPI monitoring and real-time decision support (Z-MANAGE), the replacement, reconfiguration, re-use, retirement, and recycling
Comments Monitoring Addressed processes Data analytics Addressed processes Simulation Addressed processes Prediction - forecasting Addressed processes Maintenance Addressed processes Software ownership
 Periodic Reporting for period 1 - Z-BRE4K (Strategies and Predictive Maintenance models wrapped around physical systems for Zero-unexpected-Breakdowns and increased operating life of Factories) Result description aforementioned strategies through event modelling, KPI (key performance indicators) monitoring and real-time decision support (Z-MANAGE), (vi) the replacement, reconfiguration, re-use, retirement, and recycling
 Advanced manufacturing processes Taxon title Advanced manufacturing processes
 Waste minimisation Taxon description Waste minimisation is a set of processes and practices intended to reduce the amount of waste produced.
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Comments technologies Technologies and enablers Advanced manufacturing processes Recycling processes Technologies and enablers Advanced manufacturing processes Control technologies Technologies and enablers
 Periodic Reporting for period 1 - ComMUnion (Net-shape joining technology to manufacture 3D multi-materials components based on metal alloys and thermoplastic composites) Result description algorithms have been developed Active thermography system for defect detection, while laying the composite tapes, has been accomplished O6: Self-adjustment of process parameters O7: Demonstration of recycling
 Recycling processes Taxon title Recycling processes
 Advanced manufacturing processes Taxon description Research is needed to ensure that novel manufacturing processes can efficiently exploit the potential of novel products for a wide range of applications.
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Comments dynamic value networks Made In Europe - Draft R&I Objectives Specific Objective 1: Excellent, responsive and smart factories & supply chains R&I Objective 2.2: De-manufacturing, re-manufacturing and recycling
 Periodic Reporting for period 1 - Z-Fact0r (Zero-defect manufacturing strategies towards on-line production management for European factories) Result description Nowadays, the efficiency and sustainability of the manufacturing processes of high-tech products depend on the introduction of Advance Manufacturing Technologies in the production processes.
 Techniques for product reworking Result comments result_rcn_EC admin deliverableType_EC admin Documents, reports Additive manufacturing Technologies and enablers Advanced manufacturing processes Additive manufacturing (AM) is a widely used set of
 Advanced manufacturing processes Taxon title Advanced manufacturing processes
 From Product/Services Systems (product centric approach) to Services through Product (solution oriented approach) Taxon description competing in the international markets providing to their customers a composition of services for product operation (e.g. maintenance, reliability, upgrades), and end-of-life use (e.g. re-manufacturing, recycling
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Description a control engineering approach; LCA methods(R-LCA) to assess and optimize both environmental and economic costs linked with the flows of Material, Energy and Waste (MEW) of co-evolving products and processes
Comments Robotic plants simulation and optimization tools which increase energy efficiency with a minimum Life Cycle Cost R&I Objective 2.2: De-manufacturing, re-manufacturing and recycling technologies
 Single and Multi-Robot Energy Consumption simulation Result description M-Rec predicts and optimizes the Energy Consumption of complex robotic processes, saving costs while keeping the same productivity and working quality.
 R&I Objective 2.2: De-manufacturing, re-manufacturing and recycling technologies for circular economy Taxon title R&I Objective 2.2: De-manufacturing, re-manufacturing and recycling technologies for circular economy
 Co-evolution of products-processes-production systems Taxon description Co-evolution of products-processes-production systems or ‘industrial symbiosis’ with minimum need of new resources
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Title Hybrid Human-Robot RECYcling plant for electriCal and eLEctRonic equipment
Description HR-Recycler will target the development of a 'hybrid human-robot recycling plant for electrical and electronic equipment' operating in an indoor environment.
Organisation INDUMETAL RECYCLING, S.A. (IND)
Comments KPI: Reduction of de-and remanufacturing costs of at least 20% with respect to currently adopted processes KPI: Reduction of production costs, for products with re-usable
 R&I Objective 2.2: De-manufacturing, re-manufacturing and recycling technologies for circular economy Taxon title R&I Objective 2.2: De-manufacturing, re-manufacturing and recycling technologies for circular economy Comments KPI: Reduction of de-and remanufacturing costs of at least 20% with respect to currently adopted processes KPI: Reduction of production costs, for products with re-usable
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Description It developed a model to reduce hazardous substances transfer in textile recycling, and performed textilerecycling pilots.
Comments Recycling processes Technologies and enablers Advanced manufacturing processes Digital manufacturing platforms Technologies and enablers Information and communication technologies From User-centric
 Recycling processes Taxon title Recycling processes
 Waste minimisation Taxon description Waste minimisation is a set of processes and practices intended to reduce the amount of waste produced.
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Title Intelligent data-driven pipeline for the manufacturing of certified metal parts through Direct Energy Deposition processes
Comments Green chemical and thermal recycling technologies would be considered.
 R&I Objective 2.2: De-manufacturing, re-manufacturing and recycling technologies for circular economy Taxon title R&I Objective 2.2: De-manufacturing, re-manufacturing and recycling technologies for circular economy Comments Green chemical and thermal recycling technologies would be considered.
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Description re-manufacturing aspects; i.e. implementing “Design for a Circular Economy”) for smartphones and tablet computers on the product and printed circuit board level, and by new re-/de-manufacturing processes
Comments The project findings indicate, how useful robotics and automated processes can be for End-of-Life processes, such as reuse, de-pollution and recycling.
 Periodic Reporting for period 1 - sustainablySMART (Sustainable Smart Mobile Devices Lifecycles through Advanced Re-design, Reliability, and Re-use and Remanufacturing Technologies) Result description Input to these stakeholder processes is continuously provided.
 Recycling processes Taxon title Recycling processes
 Co-evolution of products-processes-production systems Taxon description Co-evolution of products-processes-production systems or ‘industrial symbiosis’ with minimum need of new resources
 R&I Objective 2.2: De-manufacturing, re-manufacturing and recycling technologies for circular economy Comments The project findings indicate, how useful robotics and automated processes can be for End-of-Life processes, such as reuse, de-pollution and recycling.
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Title Decentralised architectures for optimised operations via virtualised processes and manufacturing ecosystem collaboration
Description Our concept is to DISRUPT that pyramid by utilising the capabilities offered by modern ICT to facilitate (i) in-depth (self-)monitoring of machines and processes, (ii) decision support and decentralised
Comments and carbon-neutral manufacturing Made In Europe - Draft R&I Objectives Specific Objective 2: Circular products & Climate-neutral manufacturing R&I Objective 2.2: De-manufacturing, re-manufacturing and recycling
 Periodic Reporting for period 1 - DISRUPT (Decentralised architectures for optimised operations via virtualised processes and manufacturing ecosystem collaboration) Result title Periodic Reporting for period 1 - DISRUPT (Decentralised architectures for optimised operations via virtualised processes and manufacturing ecosystem collaboration) Result description hybridise and synchronise factory automation by combining a bottom-up orchestration of CPSs and production systems with a top-down virtualisation of production processes ?
 R&I Objective 2.2: De-manufacturing, re-manufacturing and recycling technologies for circular economy Taxon title R&I Objective 2.2: De-manufacturing, re-manufacturing and recycling technologies for circular economy
 Added Value from user perspective Taxon description   This added value enables the financing of the digital processes through e.g.increased price margins, market shares or reduced costs.
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Comments admin FP7-2013-NMP-ICT-FOF(RTD) Specific Objective 2: Circular products & Climate-neutral manufacturing Made In Europe - Draft R&I Objectives R&I Objective 2.2: De-manufacturing, re-manufacturing and recycling
 R&I Objective 2.2: De-manufacturing, re-manufacturing and recycling technologies for circular economy Taxon title R&I Objective 2.2: De-manufacturing, re-manufacturing and recycling technologies for circular economy
 From Product/Services Systems (product centric approach) to Services through Product (solution oriented approach) Taxon description competing in the international markets providing to their customers a composition of services for product operation (e.g. maintenance, reliability, upgrades), and end-of-life use (e.g. re-manufacturing, recycling
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Description The data coming from the inspection system will be fed into draping simulation to improve the accuracy of the processes.
Comments smart factories & supply chains Specific Objective 2: Circular products & Climate-neutral manufacturing Made In Europe - Draft R&I Objectives R&I Objective 2.2: De-manufacturing, re-manufacturing and recycling
 Draping Simulation Software with automatic optimization of model parameters Result comments areas and sectors Manufacturing For carbon fibre parts made by draping Manufacture of aero components Applications areas and sectors Manufacture of other transport equipment Manufacturing For draping processes
 Advanced manufacturing processes Taxon title Advanced manufacturing processes Taxon description Research is needed to ensure that novel manufacturing processes can efficiently exploit the potential of novel products for a wide range of applications.
 Domain 1: Advanced manufacturing processes Taxon title Advanced manufacturing processes
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Description For the manufacturing of carbon fibre parts this is currently solved through extended end-of-line inspection in combination with re-work processes to deal with defective parts.
Comments Automation Addressed processes Product quality - Quality assurance Added value and impact Economic sustainability Monitoring Addressed processes Data analytics Addressed processes Simulation Addressed
 Sensor for monitoring of curing processes Result title Sensor for monitoring of curing processes
 Periodic Reporting for period 1 - ZAero (Zero-defect manufacturing of composite parts in the aerospace industry) Result description Three optical sensors for in-line quality control of lay-up processes were realized.
 R&I Objective 1.5: Advanced Manufacturing processes for smart and complex products Taxon title R&I Objective 1.5: Advanced Manufacturing processes for smart and complex products
 Waste minimisation Taxon description Waste minimisation is a set of processes and practices intended to reduce the amount of waste produced.
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Description The project includes seven Work-Packages, ranging from manufacturing processes to up-scaling for mass production and dissemination.
 Periodic Reporting for period 1 - ESSIAL (Electrical Steel Structuring, Insulating and Assembling by means of the Laser technologies) Result description solution can: avoid short circuit problems, be performed with a controlled contact pressure between the sheets, and allow some assembling and disassembling automation while facilitating some material recycling
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Comments 1.3: Business models and strategies for disruptive manufacturing processes Domain 1: Advanced manufacturing processes RP 1.13 New models for introducing disruptive processes Research priorities Sub-Domain
 Literature review: RE magnets, associated recycling methods and environmental considerations Result title Literature review: RE magnets, associated recycling methods and environmental considerations
 Periodic Reporting for period 1 - REProMag (Resource Efficient Production Route for Rare Earth Magnets) Result description from recycling to recycling? envisaged in the SDS process represents a closed material loop within Europe, reducing the continent?
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Description are an: Open Operating System (vf-OS) and Software Development Kit (OAK) for Factories of the Future that aims to be the reference system software for collaborative manufacturing and logistics processes
Comments Technologies and enablers Integration of non-conventional technologies and conventional technologies Technologies and enablers Advanced manufacturing processes Information and communication technologies
 Periodic Reporting for period 1 - vf-OS (Virtual Factory Open Operating System) Result description Regarding the potential impacts by vf-OS, the project targets three main objectives: Innovative services, models and practices optimising manufacturing and logistics processes Quantified reductions
 Advanced manufacturing processes Taxon title Advanced manufacturing processes
 From Product/Services Systems (product centric approach) to Services through Product (solution oriented approach) Taxon description competing in the international markets providing to their customers a composition of services for product operation (e.g. maintenance, reliability, upgrades), and end-of-life use (e.g. re-manufacturing, recycling
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Description However, methods of machining and assembly have been taken from traditional manufacturing processes and have not been optimised for composite production.
Comments position and direction and records layup) Recycling processes Technologies and enablers Advanced manufacturing processes RE-Form, RE-Lam and RE-Fib processes - http://reform.eu.com/about/aboutSub.aspx
 Methods for recycling laminates and fibres Result title Methods for recycling laminates and fibres Result description Methods for recycling laminates and fibres (Re-Fib and RE-Lam) will be trademarked. Result acronym Composite recycling methods
 Recycling processes Taxon title Recycling processes
 Waste minimisation Taxon description Waste minimisation is a set of processes and practices intended to reduce the amount of waste produced.
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Comments Manufacturing activities are producing lots of waste, recycling not being so far addressed by Industrial Companies and the Circular Economy principles need to be further promoted and deployed.
 Advanced manufacturing processes Taxon title Advanced manufacturing processes Taxon description Research is needed to ensure that novel manufacturing processes can efficiently exploit the potential of novel products for a wide range of applications.
 Specific Objective 2: Circular products & Climate-neutral manufacturing Comments Manufacturing activities are producing lots of waste, recycling not being so far addressed by Industrial Companies and the Circular Economy principles need to be further promoted and deployed.
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Title Innovative manufacturing processes and in-line monitoring techniques for the OLED and thin film and organic photovoltaic industries (CIGS and OPV)
Description Recycling and re-use strategies will be developed allowing resource efficiency and reduction of high value product wastes.
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Comments Towards circular economy Environmental sustainability Life cycle extension including re-use of existing equipment through innovation-based product upgrades and service integration Co-evolution of products-processes-production
 Upgrade service for mobile rock crushers Result description Results Tools and processes for collection of system geometry data in the field based on photogrammetric scanning Visualisation of upgrade designs based on Augmented and Virtual Reality Modular
 Support for a transition to a circular business model Result comments Co-evolution of products-processes-production systems Added value and impact Towards circular economy Environmental sustainability A Circular Life-Cycle Assesmen tool (C-LCA) that measures the environmental
 Co-evolution of products-processes-production systems Taxon title Co-evolution of products-processes-production systems
 From Product/Services Systems (product centric approach) to Services through Product (solution oriented approach) Taxon description competing in the international markets providing to their customers a composition of services for product operation (e.g. maintenance, reliability, upgrades), and end-of-life use (e.g. re-manufacturing, recycling
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Description In WP2 Garbo will recover Si-kerf-loss during wafering, and with SINTEF work on potential reuse applications, like as Si-feedstock in crystallisation processes, or as resource in crucible manufacturing
Comments prod/Assembly , Coatings Technologies and enablers Advanced manufacturing processes Recycling processes Technologies and enablers Advanced manufacturing processes Condition and performance monitoring
 Scientific workshop Result description Workshop with stakeholders on recycling
 Recycling processes Taxon title Recycling processes
 Advanced manufacturing processes Taxon description Research is needed to ensure that novel manufacturing processes can efficiently exploit the potential of novel products for a wide range of applications.
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Description MATERIALS AND TOOLING Several types of high-quality powders have also been developed that can be used in the FAST applications as well as in other powder metallurgy processes.
Comments Advanced manufacturing processes Technologies and enablers Powder processing technology Shaping technology for difficult to shape materials Technologies and enablers Advanced manufacturing processes
 Micro-sized powders by hydrochemical synthesis Result description The process is designed to minimize the wastes by a simple recycling loop of the by-products.
 Advanced manufacturing processes Taxon title Advanced manufacturing processes
 Domain 1: Advanced manufacturing processes Taxon title Advanced manufacturing processes
 Waste minimisation Taxon description Waste minimisation is a set of processes and practices intended to reduce the amount of waste produced.
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Title A Productive, Affordable and Reliable solution for large scale manufacturing of metallic components by combining laser-based ADDItive and Subtractive processes with high Efficiency
Description overall objective of PARADDISE project is to rationalize, to structure and to make available to the stakeholders of manufacturing value chain the knowledge and the tools for combining two antithetical processes
 Periodic Reporting for period 1 - PARADDISE (A Productive, Affordable and Reliable solution for large scale manufacturing of metallic components by combining laser-based ADDItive and Subtractive processes with high Efficiency) Result title Periodic Reporting for period 1 - PARADDISE (A Productive, Affordable and Reliable solution for large scale manufacturing of metallic components by combining laser-based ADDItive and Subtractive processes Result description CAx Technologies for hybrid manufacturing 3) LMD Materials and process database 4) Measuring system integrated in machine for part detection and location based in structured light technology 5) Powder recycling
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Comments enablers Advanced manufacturing processes Recycling processes Technologies and enablers Advanced manufacturing processes Skills - Knowledge-workers Technologies and enablers Domain 3 - Digital, Virtual
 Periodic Reporting for period 1 - DREAM (Driving up Reliability and Efficiency of Additive Manufacturing) Result description DREAM innovations are improving the manufacturing efficiency of PBF processes, due to cost and material reduction, as well as faster rates of turn-over.
 Recycling processes Taxon title Recycling processes
 Advanced manufacturing processes Taxon description Research is needed to ensure that novel manufacturing processes can efficiently exploit the potential of novel products for a wide range of applications.