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Description AUTO-TWIN addresses the technological shortcoming and economic liability of the current system-engineering model by 1) introducing a breakthrough method for automated process-aware discovery towards
Organisation Eindhoven University of Technology
 Reducing skills and knowledge gap and empowering humans through AI Result title Reducing skills and knowledge gap and empowering humans through AI
 PET Endless Recycling (GR3N SA) Result description Reactive Units and other relevant equipment will be sensorised to collect data logs from the material flows thus enabling the automated generation of the plant DT.
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Description The development made in the EFEVE project aim at reducing the energy consumption of up to 20% compared with current systems.
Organisation NATIONAL UNIVERSITY OF SCIENCE AND TECHNOLOGY MISIS
Comments Manufacturing the products of the future Manufacturing future products New nanoalloys of non ferrous metals (Al & Mg) with improved mechanical properties by Low Pressure Die Casting and Squeeze Casting
 Final Report Summary - EFEVE (Development of a new high performance material associated to a new technological Energetic, Flexible, Economical, Versatile and Ecological process to make super strong and lightweight components) Result title Final Report Summary - EFEVE (Development of a new high performance material associated to a new technological Energetic, Flexible, Economical, Versatile and Ecological process to make super strong and
 Manufacturing the products of the future Taxon title Manufacturing the products of the future
 RP 1.6 Material efficient Manufacturing processes Taxon description hybrid processes and improved process control and inline-inspection systems through supervision and control of the process parameters, pre-processing prognosis and proactive controls integrated with
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Description - and high-technology intensive sectors, by means of the involvement of innovation actors of the considered regions; > set up instruments for adequate monitoring of FoF activities clustering and exploitation
Organisation Steinbeis 2i GmbH of Steinbeis Innovation gGmbH
Comments health Manufacturing performance characteristics Social sustainability Environmental sustainability Manufacturing performance characteristics Reducing the consumption of energy Manufacturing performance
 Report: Future FoF priorities within the technological areas of the clusters Result title Report: Future FoF priorities within the technological areas of the clusters
 Final public conference Result description Organisation of the final public conference and related proceedings
  Result acronym Clustering Model and Database
 Reducing the consumption of energy Taxon title Reducing the consumption of energy
 Material efficiency Taxon description   Making a usable item out of thinner stock than a prior version increases the material efficiency of the manufacturing process.
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Description addressing the complex individualised needs of growing market niches out of the scope of mass-produced goods in terms of health and performance.
Organisation EUROPEAN APPAREL AND TEXTILE CONFEDERATION
Comments to customize components of other products.
 Final Report Summary - FASHION-ABLE (Development of new technologies for the flexible and eco-efficient production of customized healthy clothing, footwear and orthotics for consumers with highly individualised needs) Result title Final Report Summary - FASHION-ABLE (Development of new technologies for the flexible and eco-efficient production of customized healthy clothing, footwear and orthotics for consumers with highly individualised
 New stretch leathers lean manufacturing process, new 3D fabrics manufacturing process and equipment Result description A set of parameters based on past production quality checks control the main mechanical and thermic elements of the process, along with the devices, which verify their behaviour during machine operations
 E-platform for co-design, configuration and ordering of personalized MtM MtO garments for wheelchair consumers Result acronym Configurator of wheelchair clothes
 RP 1.1 Manufacturing for custom made parts Comments to customize components of other products.
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Description products close to the customer in terms of features offered, place of fabrication, time to deliver, and cost.
Organisation University of applied sciences and arts of southern switzerland (SUPSI)
Comments characteristics Environmental sustainability Reducing the consumption of water and other process resources.
 Final Report Summary - CTC (Local flexible manufacturing of green personalized furniture Close To the Customer in time, space and cost.) Result title Final Report Summary - CTC (Local flexible manufacturing of green personalized furniture Close To the Customer in time, space and cost.)
 High efficient suction hood Result description Extraction hood that can be opened sideways in the lower part. In this way, rabbets and freeform contours can be milled. The suction hood allows up to 99.7% removal of chip.
 Reducing the consumption of water and other process resources. Taxon title Reducing the consumption of water and other process resources. Taxon description Reduction of resources other than energy (materials, water, etc.)
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Description and the manufacturing strategy, with an advanced closed loop control methodology for product and process quality monitoring.
Organisation THE UNIVERSITY OF SHEFFIELD
Comments to combine the most productive alternative with the most precise one with zero set-up time and zero material waste Reduction of material consumption (in %) Additional KPIs Contribution to the reduction
 Analysis of the Influence of Shielding Powder Deposition Efficiency for a New Deposition Nozzle Design Solution and Carrier Gases on the DED Result title Analysis of the Influence of Shielding Powder Deposition Efficiency for a New Deposition Nozzle Design Solution and Carrier Gases on the DED
 Periodic Reporting for period 2 - Symbionica (SYMBIONICA - Reconfigurable Machine for the new Additive and Subtractive Manufacturing of next generation fully personalized bionics and smart prosthetics) Result description Symbionica objective is to make technically feasible and economically sustainable the production of orthopaedic smart implants/prosthesis with a level of customization never seen before: geometrical and
 Reduction of energy consumption (in %) Taxon title Reduction of energy consumption (in %)
 Domain 6: Customer-focused manufacturing Taxon description till the de-production and end-of-life
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Description example and benchmark for other EU funded projects to follow.
Comments of manufacturing process by virtual mock-up.
 Final Report Summary - COMET (Plug-and-produce COmponents and METhods for adaptive control of industrial robots enabling cost effective, high precision manufacturing in factories of the future) Result title Final Report Summary - COMET (Plug-and-produce COmponents and METhods for adaptive control of industrial robots enabling cost effective, high precision manufacturing in factories of the future)
 Adaptive Tracking System for Industrial Robots Result description The experience at Nikon Metrology BV on static, quasi-static and real-time correction of robot positions through the use of K-Series tracker is available for other applications and markets.
 C30 Manufacture of other transport equipment Taxon title C30 Manufacture of other transport equipment
 System modelling - digital twins, simulation Taxon description Simulation (often referred to as digital twins) is the imitation of the operation of a real-world process or system. Comments of manufacturing process by virtual mock-up.
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Description technology enhancing oxidation and wear resistance and reducing friction coefficient of the tool surfaces.
Organisation THE UNIVERSITY OF BIRMINGHAM
Comments Environmental sustainability Manufacturing performance characteristics Reducing the consumption of energy Manufacturing performance characteristics Environmental sustainability The Micro-FAST machine
 Multiscale modelling methods and the software for the analysis of the Micro-FAST process Result title Multiscale modelling methods and the software for the analysis of the Micro-FAST process
 Powder materials prepared by advanced granulation techniques Result description Due to the rapid evaporation of water during the flight spherical granules are formed.
 Reducing the consumption of energy Taxon title Reducing the consumption of energy
 Waste minimisation Taxon description Waste minimisation involves redesigning products and processes and/or changing societal patterns of consumption and production.
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Description The unique constellation and complementarity of KYKLOS 4.0 partners allows driving innovation of CM technologies and services along the whole manufacturing value chain.
 Food Industry Pilot – Reduction of Energy Consumption and Waste Management (PINDOS) Result title Food Industry Pilot – Reduction of Energy Consumption and Waste Management (PINDOS) Result description Any water use optimization will directly reflect into the energy consumption reduction at different locations of the production line: the water borewell, pump stations, and the wastewater treatment plant
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Description The OPeraTIC open, interoperable and expandable architecture will tackle the industrial entrance barriers of laser microstructuring of large 3D parts.
Organisation THE UNIVERSITY OF WARWICK
 Periodic Reporting for period 1 - OPeraTIC (Boosting the adoption of Ultrashort Pulsed Laser large scale structuring with an agile, dexterous and efficient manufacturing platform) Result title Periodic Reporting for period 1 - OPeraTIC (Boosting the adoption of Ultrashort Pulsed Laser large scale structuring with an agile, dexterous and efficient manufacturing platform) Result description Laser technology is a recognized enabler for efficient and environmentally friendly manufacturing, allowing to produce eco-friendly products and substitute harmful processes.
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Description This platform, beside other tools, will include an open-information hub, encouraging the exchange of information on the respective research programmes and technological results.
Comments project_id_EC super_admin project_rcn_EC super_admin topic_EC super_admin ICT-38-2020 call_EC super_admin H2020-ICT-2020-1 Coordination and support action (CSA) Project type - instrument
 Adoption of AI In EU Manufacturing. Gaps And Challenges Result title Adoption of AI In EU Manufacturing. Gaps And Challenges
 AI4Manufacturing (ICT-38-2020) Project Cluster - 18 February 2022 - ConnectedFactories event Result description Recording and presentation from the ConnectedFactories online event on 18 February 2022
 Coordination and support action (CSA) Taxon title Coordination and support action (CSA)
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Description As a key success factor for European manufacturing the transfer of innovative solutions from the laboratory into industrially robust products and the dissemination of its use stands at the heart of the
Comments Manufacturing the products of the future Manufacturing future products Advanced material processing technologies Technologies and enablers Photonics-based materials processing technologies Technologies
 Direct diode laser system for cutting of mild and stainless steel Result title Direct diode laser system for cutting of mild and stainless steel
 Two micron laser source for light weight materials and medical sector Result description of scribed grooves and other processes with the new laser source
 Manufacturing the products of the future Taxon title Manufacturing the products of the future
 Advanced material processing technologies Taxon description The efficiency and sustainability of both the manufacturing of actual and future products is still very much determined by the processes that shape and assemble the components of these products.
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Description IQONIC covers the design of new optoelectrical components and their optimised process chain, their assembly process, as well as their disassembly and reintroduction into the value chain.
Organisation THE SHADOW ROBOT COMPANY LIMITED
 Smart tagging for automatic setting-up the process chain parameters Result title Smart tagging for automatic setting-up the process chain parameters
 Assembly Process Chain Model Result description Process chain model with virtual representations of functionalities components and processes
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Description Additionally, this type of coating will deliver improved production performance in terms of quality and a dramatic reduction of associated operational costs, which currently burden the progress of composite
Comments Success Factors Demonstration and upscaling (UPSCALE) UPSCALE - Example: Clearly describe functional (and other) requirements of Lab demonstrator) Success Factors UPSCALE - Understand and agree on the
 Final Report Summary - ECOGEL CRONOS (High productivity manufacturing process of composite parts based on zero emissionsfast curing coatings and heated moulds) Result title Final Report Summary - ECOGEL CRONOS (High productivity manufacturing process of composite parts based on zero emissionsfast curing coatings and heated moulds)
 Case Study: LELY agriculture equipment part Result description The objective of developing this part using the Ecogel Cronos process is to reduce costs by 20% and improve the quality stability of the part surface.
 Manufacturing the products of the future Taxon title Manufacturing the products of the future
 RP 1.3 Automated production of thermoset and thermoplastic composite structures/products Taxon description Alternatively, joining with its introduction of heat, other materials or geometrical changes, can lead to loss of performance, thus cause-effect relationships and materials process interactions need to
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Description 4.0 capital investments; addressing issues at product, process, system as well as the entire value-chain levels, integrating best practices from emerging enabling digital technologies and avoid a two
Organisation Institute of Science and Innovation in Mechanical and Industrial Engineering (INEGI)
Comments Depending on the conditions of the components and the user requirements, a different protocol will be triggered: repair, remanufacturing, refurbishment, upgrade or recycling, and different actions will
 Incorporation of AUTOWARE and other Operating system into LEVEL-UP Digital Automation OS Result title Incorporation of AUTOWARE and other Operating system into LEVEL-UP Digital Automation OS
 Periodic Reporting for period 3 - LEVEL-UP (Protocols and Strategies for extending the useful Life of major capital investments and Large Industrial Equipment) Result description Nowadays, the deployment of digital technologies, connectivity and related large amounts of data, offers to companies...
 R&I Objective 2.2: De-manufacturing, re-manufacturing and recycling technologies for circular economy Comments Depending on the conditions of the components and the user requirements, a different protocol will be triggered: repair, remanufacturing, refurbishment, upgrade or recycling, and different actions will
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Description The development and pilot line validation of the ModuLase laser process head will unlock the potential flexibility of fibre-delivered laser sources, and address a number of arising industrial challenges
 Periodic Reporting for period 2 - ModuLase (Development and Pilot Line Validation of a Modular re-configurable Laser Process Head) Result title Development and Pilot Line Validation of a Modular re-configurable Laser Process Head
 Development and Pilot Line Validation of a Modular re-configurable Laser Process Head Result title Development and Pilot Line Validation of a Modular re-configurable Laser Process Head
 External training, workshops and seminars report Result description This includes internal training (aimed at staff of the project partners) and external training.
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Description On the one hand Micro-Dress will introduce mechanisms to expand the existing mass customisation model of a major international brand, while on the other, to extend an innovative mass-customisation model
Comments Domain 6: Customer-focused manufacturing FoF Partnership SRIA Research priorities RP 6.9 On-demand manufacturing of customer-centric products FoF Partnership SRIA Research priorities Domain 6: Customer-focused
 Final Report Summary - MICRO-DRESS (Customised Wearable Functionality and Eco-Materials – Extending the limits of Apparel Mass customisation) Result title Final Report Summary - MICRO-DRESS (Customised Wearable Functionality and Eco-Materials – Extending the limits of Apparel Mass customisation)
 RP 6.9 On-demand manufacturing of customer-centric products Taxon title RP 6.9 On-demand manufacturing of customer-centric products
 Domain 6: Customer-focused manufacturing Taxon description till the de-production and end-of-life
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Description tools (optical, electrical, structural) and process control platform to achieve the reliable and closed-loop manufacturing of Organic Electronic devices (OPVs and OLEDs for lighting) by unique R2R printing
Organisation Nanotechnology Lab LTFN, Center of Organic & Printed Electronics, Aristotle University of Thessaloniki
 Periodic Reporting for period 2 - SmartLine (Smart in-line metrology and control for boosting the yield and quality of high-volume manufacturing of Organic Electronics) Result title Periodic Reporting for period 2 - SmartLine (Smart in-line metrology and control for boosting the yield and quality of high-volume manufacturing of Organic Electronics)
 Assessment for operation of R2R processes combined by in-line metrology and control Result description Assessment for operation of R2R processes combined by in-line metrology and control
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Description The solution will be specifically focused on the needs of manufacturing companies and will observe both product and process innovation.
Organisation CENTRE FOR FACTORIES OF THE FUTURE LIMITED
Comments Domain 4 - Collaborative and Mobile Enterprises Impact Workshop D4-Area 1: Networked Factories Impact Workshop Domain 4 - Collaborative and Mobile Enterprises Domain 4: Collaborative and mobile enterprises
 Domain 4: Collaborative and mobile enterprises Taxon title Domain 4: Collaborative and mobile enterprises Taxon description of the location of the enterprise or the decision maker through easy to use and innovative mobile manufacturing applications.
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Description Control and decrease mechanical vibrations and acoustic noise by 20%. Make the deposition/removal of insulating layer easier for sustainable manufacturing process chains.
 Experimental Identification and Physical Interpretations of 2-D Tensor Magnetic Properties of a Grain-Oriented Electrical Steel Magnetized Between the Rolling and the Transverse Directions Result title Experimental Identification and Physical Interpretations of 2-D Tensor Magnetic Properties of a Grain-Oriented Electrical Steel Magnetized Between the Rolling and the Transverse Directions
 Mechanical models Result description for the proof of concept magnetic circuits. o Implementation of validated models for final sheet samples and structures (M33): report, physical formulations. o Technical specifications for the prototypes
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Description The final aim is to accelerate the matureness of DIHs and the development of their collaboration capabilities, and avoid a DIH divide due to lack of access to technologies, skills, networks, investment
Organisation ASOCIATIA INTREPRINDERILOR MICI SIMIJLOCII COVASNA (THE SMALL AND MIDDLE COMPANIES ASSOCIATION IN COVASNACOUNTY ASIMCOV)
 Plan for collaboration with other I4MS projects and DIHs Result title Plan for collaboration with other I4MS projects and DIHs Result description D6.1 provides a plan for collaboration with other I4MS projects and DIHs.
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Description Two demonstrations in automotive will involve the assembly of seat and suspension by robots in cooperation and workspace sharing with humans.
Comments Manufacturing the products of the future Manufacturing future products Customised products Manufacturing future products Manufacturing the products of the future Economic sustainability Manufacturing
 Final Report Summary - ROBO-PARTNER (Seamless Human-Robot Cooperation for Intelligent, Flexible and Safe Operations in the Assembly Factories of the Future) Result title Final Report Summary - ROBO-PARTNER (Seamless Human-Robot Cooperation for Intelligent, Flexible and Safe Operations in the Assembly Factories of the Future)
 Augmented Reality (AR) package for human-robot cooperation Result description upon request: a) 3D overlaid models and animations of each step of the assembly process, b) Show informational text messages concerning the production process and c) Visualize information concerning
 Simplified robot programming suite and applications Result acronym ROBO-PARTNER PROGRAMMING SUITE AND APPLICATIONS
 Manufacturing the products of the future Taxon title Manufacturing the products of the future
 Waste minimisation Taxon description Waste minimisation involves redesigning products and processes and/or changing societal patterns of consumption and production.
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Description More over, the challenge of Borealis is to allow the production of big metal components using the AM process and trough a novel AM machine able to produce large and complex parts with unprecedented throughput
Organisation University of applied sciences and arts of southern switzerland (SUPSI)
Comments minimum material Reduction of waste (in %) Additional KPIs Contribution to the reduction of waste process monitoring towards zero defect Reduction of material consumption (in %) Additional KPIs Contribution
 BOREALIS Vision system and process control Result title BOREALIS Vision system and process control
 BOREALIS CNC and CAx chain Result description The most relevant component of the automation system architecture is the CNC, to execute the machining of the Borealis part, which includes also a PLC, to coordinate the execution of other components of
 Manufacturing the products of the future Taxon title Manufacturing the products of the future
 RP 1.10 Manufacturing of high performance flexible structures Taxon description Combined benefits from processes, such as plasma, which can enhance functionality whilst also reducing energy consumption should be exploited.
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Description Structured evaluations on the increase of awareness, interest and knowledge of manufacturing thanks to the activities were collected and elaborated.
Comments Manufacturing the products of the future Manufacturing future products Economic sustainability Manufacturing performance characteristics Social sustainability Manufacturing performance characteristics
 Manufacturing the products of the future Taxon title Manufacturing the products of the future
 Domain 5: Human-centric manufacturing Taxon description Three main aspects need to be considered, to understand and manage the roles and workplaces of people in the factories of the future: • How people work and learn.
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Description Main existing barriers are related to the high consumption of resources, lower rates of automation, high production of defective and the subsequent growth of the manufacturing costs.
Comments Italy and another from Poland Reduction of energy consumption (in %) Additional KPIs Contribution to the reduction of energy use and CO2 emissions Energy consumption saving targets: 35% on automotive
 Periodic Reporting for period 2 - FORTAPE (RESEARCH ON EFFICIENT INTEGRATED SYSTEMS FOR THE MANUFACTURING OF COMPLEX PARTS BASED ON UNIDIRECTIONAL TAPES FOR THE AUTOMOTIVE AND AERONAUTICAL) Result title Periodic Reporting for period 2 - FORTAPE (RESEARCH ON EFFICIENT INTEGRATED SYSTEMS FOR THE MANUFACTURING OF COMPLEX PARTS BASED ON UNIDIRECTIONAL TAPES FOR THE AUTOMOTIVE AND AERONAUTICAL) Result description Carbon and glass fibre unidirectional continuous tape reinforced composites are one of the most promising options to achieve the high performance composite materials demanded by the transport sector.
 Reduction of energy consumption (in %) Taxon title Reduction of energy consumption (in %)
 RP 1.6 Material efficient Manufacturing processes Taxon description hybrid processes and improved process control and inline-inspection systems through supervision and control of the process parameters, pre-processing prognosis and proactive controls integrated with
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Description of the process.
Organisation EUROPEAN AERONAUTIC DEFENCE AND SPACE COMPANY EADS FRANCE SAS
Comments Domain 1 - Advanced Manufacturing Processes Impact Workshop D1-Area 6: Manufacturing Processes for Products Made of Composites or Engineered Metallic Materials Impact Workshop Domain 1 - Advanced Manufacturing
 Periodic Reporting for period 2 - SIMUTOOL (Integrated design and novel tooling and process optimisation of microwave processing of composites) Result title Periodic Reporting for period 2 - SIMUTOOL (Integrated design and novel tooling and process optimisation of microwave processing of composites) Result description The main concept of SIMUTOOL is the full modelling and simulation of the MW heating process using a combination of established modelling software packages (for the physicochemical phenomena) and CAD/CAE
 Domain 3: Digital, virtual and resource-efficient factories Taxon title Domain 3: Digital, virtual and resource-efficient factories Taxon description At process level complex numerical models, like highly non linear FEM models from multistage processes including temperature cycles and functional behaviour become more and more a part of the innovation
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Description To fulfil these aims, the project consortium will test and validate the above developments with two pilot installations of increasing complexity and scale.
Comments Manufacturing the products of the future Manufacturing future products Customised products Manufacturing future products Manufacturing the products of the future Resource efficient, sustainable products
 Experimental evaluation of the complete system Result title Experimental evaluation of the complete system Result description The third experimental evaluation of TAPAS took place November 11-15 at the Grundfos site in Bjerringbro, Denmark.
 Manufacturing the products of the future Taxon title Manufacturing the products of the future
 Flexibility Taxon description Flexibility in manufacturing means the ability to deal with slightly or greatly mixed parts, to allow variation in parts assembly and variations in process sequence, change the production volume and
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Description and other issues that necessarily arise in a large-scale industrial introduction of isogeometry.
Comments the consumption of water and other process resources.
 Ecosystem of software tools for IsogeoemtricRepresetnation and Analysis Result title Ecosystem of software tools for IsogeoemtricRepresetnation and Analysis Result description The modeler can be GoTools or any other.
 The TERRIFIC demonstrator Part for Isogeoemtric Analysis Result comments TERRIFIC On the web
 Reducing the consumption of water and other process resources. Taxon title Reducing the consumption of water and other process resources. Taxon description Reduction of resources other than energy (materials, water, etc.)
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Description for the assessment of physical, sensorial and cognitive capabilities of humans, the prediction of evolution of human skills/capabilities using Petri Nets and the modeling of automation skills.
Comments Manufacturing the products of the future Manufacturing future products Complex structures, geometries and scale Manufacturing future products Manufacturing the products of the future MANUWORK Augmentede
 Periodic Reporting for period 3 - MANUWORK (Balancing Human and Automation Levels for the Manufacturing Workplaces of the Future) Result title Periodic Reporting for period 3 - MANUWORK (Balancing Human and Automation Levels for the Manufacturing Workplaces of the Future)
 Augmented Reality (AR) to support the integration of people with disabilities in the production line Result description The objective of the authoring tool is to facilitate the process of data ingestion and customization of AR instructions.
 Manufacturing the products of the future Taxon title Manufacturing the products of the future