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Z-BRE4K | Strategies and Predictive Maintenance models wrapped around physical systems for Zero-unexpected-Breakdowns and increased operating life of Factories

01-10-2017

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31-03-2021

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Description life of assets (Z-ESTIMATE), the management of the aforementioned strategies through event modelling, KPI monitoring and real-time decision support (Z-MANAGE), the replacement, reconfiguration, re-use
Comments CAD and CAE models would be useful in mapping these values into a 3D visualisation.
 Philips Use Case Result title Philips Use Case
 Gestamp Use Case Result description The use case deals with the complex equipment on the shop floor where the industry will act upon a sudden breakdown.
 RP 2.2 Embedded cognitive functions for supporting the use of machinery and robot systems in changing shop floor environments Taxon title RP 2.2 Embedded cognitive functions for supporting the use of machinery and robot systems in changing shop floor environments Taxon description Development of embedded cognitive functions for supporting the use of machinery and robot systems in less/partly structured shop floor environments.
 Human Machine Interfaces Comments CAD and CAE models would be useful in mapping these values into a 3D visualisation.

CREMA | Cloud-based Rapid Elastic MAnufacturing

01-01-2015

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01-01-2018

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Description Due to the proliferation of ICT Technologies, manufacturing industry is undergoing substantial transformation in terms of HW but also in terms of Cyber-Physical Production Systems and the SW and services
Comments Economic sustainability Flexibility Manufacturing performance characteristics Economic sustainability Circular economy Manufacturing performance characteristics Environmental sustainability Innovative re-use
 Interoperable Middleware Connectivity for Cyber Physical and Management Systems CREMA – Providing Everything as a Service in the Manufacturing Domain Result title Interoperable Middleware Connectivity for Cyber Physical and Management Systems CREMA – Providing Everything as a Service in the Manufacturing Domain Result description Systems and Applications (I-ESA 2016)Journal publisher: I-ESAPublished year: 2016
 Bringing Cloud-based Rapid Elastic Manufacturing to Reality with CREMA Result description Systems and Applications (I-ESA 2016)Journal publisher: I-ESAPublished year: 2016
 Innovative re-use of equipment Taxon title Innovative re-use of equipment
 RP 1.1 Manufacturing for custom made parts Taxon description CAD, production planning, simulation and process).

FORTISSIMO | Factories of the Future Resources, Technology, Infrastructure and Services for Simulation and Modelling

01-07-2013

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30-06-2016

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Description The goal of Fortissimo is to overcome this impasse through the provision of simulation services running on a cloud infrastructure making use of High Performance Computing systems also making appropriate
 HPC-Cloud-based optimisation of aircraft wiring Result description Neither do they have the required expertise to use such systems.
 RP 3.5 Multi-level simulation and analytics for improving production quality and throughput Taxon description Distributed simulation systems offer good local optimization outcomes but lack interoperability and holistic modelling options, especially for complex manufacturing systems.

FourByThree | Highly customizable robotic solutions for effective and safe human robot collaboration in manufacturing applications

01-12-2014

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01-12-2017

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Description offering a high degree of dexterity, accuracy and efficiency.However, when the application requires the collaboration between the robot and the worker, including workspace sharing, it is not feasible to use
Comments RP 2.2 Embedded cognitive functions for supporting the use of machinery and robot systems in changing shop floor environments FoF Partnership SRIA Research priorities Sub-Domain 2.1 Adaptive and smart
 Feature-Based Modelling and Information Systems for Engineering Result title Feature-Based Modelling and Information Systems for Engineering
 Identification of part pose Result description The configuration of the component requires a training phase in which a sample of the part and its CAD file are used (stl format).
 RP 2.2 Embedded cognitive functions for supporting the use of machinery and robot systems in changing shop floor environments Taxon title RP 2.2 Embedded cognitive functions for supporting the use of machinery and robot systems in changing shop floor environments Taxon description Development of embedded cognitive functions for supporting the use of machinery and robot systems in less/partly structured shop floor environments.

AI REGIO | Regions and DIHs alliance for AI-driven digital transformation of European Manufacturing SMEs

01-10-2020

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30-09-2023

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Description The AI revolution and the new relationship between autonomous systems and humans (Industry 5.0) has not been properly addressed in I4MS so far. AI I5.0 vs. I4.0 Gap.
 Machine Vision for Warehouse Optimization Result title Machine Vision for Warehouse Optimization
 Anti-tampering Devices for Connected Objects Result description Currently, there is no software able to route conductive tracks in 3D; so Engineers (for the design rules) and CAD Technicians need to do it by themselves, directly on CAD software tools (Solidworks).

Productive4.0 | Electronics and ICT as enabler for digital industry and optimized supply chain management covering the entire product lifecycle

01-05-2017

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30-04-2020

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Description The term comprises IIoT (Industrial Internet of Things), CPS (Cyber Physical Systems) and Automation. The innovation project takes a step further towards hands-on solutions.
Organisation SAVVY DATA SYSTEMS SL
Comments Collaborative Product-Service Factories Pathway Pathways Product Lifecycle Management (PLM) Addressed processes Supply chain management Addressed processes Factory Automation Addressed processes Industry4.E Lighthouse
 Use CAD Data for Intuitive Definition of Robot Actions in a Skill-based Robot Application Development Environment Result title Use CAD Data for Intuitive Definition of Robot Actions in a Skill-based Robot Application Development Environment
 Document results of three real world use-cases measured on the platform Result description Involved task: T7.3 Document results of three real world use-cases measured on the platform

CAxMan | Computer Aided Technologies for Additive Manufacturing

09-01-2015

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31-08-2018

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Comments Customised products Manufacturing future products Manufacturing the products of the future CAxMan has two use cases: A nutatig gearbox and cooling systems for injection moulds.
 D5.6 Metrology workflow for AM workpieces, including WP6 task integrated into sub workflows targeting the different use cases Result title D5.6 Metrology workflow for AM workpieces, including WP6 task integrated into sub workflows targeting the different use cases
 D2.2 IGA based shape representation, initial version Result description Import of CAD and a first version of the 3-variate volumetric structure addressing IGA and AM (SINTEF; All)
 RP 1.6 Material efficient Manufacturing processes Taxon description cognitive systems.

KRAKEN | Hybrid automated machine integrating concurrent manufacturing processes, increasing the production volume of functional on-demand using high multi-material deposition rates

01-10-2016

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30-09-2019

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Organisation AUTONOMOUS SYSTEMS SRL
Comments RP 2.2 Embedded cognitive functions for supporting the use of machinery and robot systems in changing shop floor environments FoF Partnership SRIA Research priorities Sub-Domain 2.1 Adaptive and smart
 RP 2.2 Embedded cognitive functions for supporting the use of machinery and robot systems in changing shop floor environments Taxon title RP 2.2 Embedded cognitive functions for supporting the use of machinery and robot systems in changing shop floor environments
 RP 1.1 Manufacturing for custom made parts Taxon description CAD, production planning, simulation and process).

ReconCell | A Reconfigurable robot workCell for fast set-up of automated assembly processes in SMEs

11-01-2015

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28-02-2019

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Description We demonstrate the capabilities of the layered ReconCell System on three real use cases provided by the SMEs of our consortium and two more use cases, established through an open call.
Comments RP 2.2 Embedded cognitive functions for supporting the use of machinery and robot systems in changing shop floor environments FoF Partnership SRIA Research priorities Sub-Domain 2.1 Adaptive and smart
 Intermediate demonstrations of use-cases Result title Intermediate demonstrations of use-cases
 Manual for workcell simulation Result description A manual describing the use of ReconCell simulation system based on VEROSIM.
 Final assembly & customization of drive systems and control boxes Result acronym Final assembly & customization of drive systems and control boxes
 RP 2.2 Embedded cognitive functions for supporting the use of machinery and robot systems in changing shop floor environments Taxon title RP 2.2 Embedded cognitive functions for supporting the use of machinery and robot systems in changing shop floor environments Taxon description Development of embedded cognitive functions for supporting the use of machinery and robot systems in less/partly structured shop floor environments.

MUPROD | Innovative proactive Quality Control system for in-process multi-stage defect reduction

01-11-2011

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31-10-2014

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Comments a sensing shop floor FoF Partnership SRIA Research priorities Sub-Domain 2.2 Dynamic Production systems and Factories Domain 2: Adaptive and smart manufacturing systems RP 2.12 Monitoring, Perception
 Test Generation methodology and tools for test generation for production systems with MuProD type proactive quality control Result title Test Generation methodology and tools for test generation for production systems with MuProD type proactive quality control
 Zero Defect Manufacturing Methodology- ZDM2 Result description Main impact in the project: - Reduce the defective parts of different production systems. - Compile the tools developed within MuProD project.
 RP 1.1 Manufacturing for custom made parts Taxon description CAD, production planning, simulation and process).

SKILLPRO | Skill-based Propagation of Plug&Produce-Devices in Reconfigurable Production Systems by AML

01-10-2012

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30-09-2015

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Description Compared to flexible manufacturing systems (FMS), this approach is believed to have the potential to offer a cheaper solution, in the long run [...] as it can increase the life and utility of a manufacturing
Comments RP 2.2 Embedded cognitive functions for supporting the use of machinery and robot systems in changing shop floor environments FoF Partnership SRIA Research priorities Sub-Domain 2.1 Adaptive and smart
 Final Report Summary - SKILLPRO (Skill-based Propagation of "Plug&Produce"-Devices in Reconfigurable Production Systems by AML) Result title Final Report Summary - SKILLPRO (Skill-based Propagation of "Plug&Produce"-Devices in Reconfigurable Production Systems by AML)
 RP 2.2 Embedded cognitive functions for supporting the use of machinery and robot systems in changing shop floor environments Taxon title RP 2.2 Embedded cognitive functions for supporting the use of machinery and robot systems in changing shop floor environments
 RP 6.12 Implementation of creativity and user-driven innovation through flexible design and manufacturing processes Taxon description From a design perspective new disciplinary areas like emotional engineering or co-design tools can lead to research on integration between new data management systems and traditional CAD tools.

ECOMISE | Enabling Next Generation Composite Manufacturing by In-Situ Structural Evaluation and Process Adjustment

01-09-2013

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31-08-2016

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Description The resulting economic benefits of the ECOMISE approach will be evaluated and demonstrated by pilot implementations for industrial use-cases, considering particularities for volume part (automotive), large
Comments RP 2.2 Embedded cognitive functions for supporting the use of machinery and robot systems in changing shop floor environments FoF Partnership SRIA Research priorities Sub-Domain 2.1 Adaptive and smart
 RP 2.2 Embedded cognitive functions for supporting the use of machinery and robot systems in changing shop floor environments Taxon title RP 2.2 Embedded cognitive functions for supporting the use of machinery and robot systems in changing shop floor environments
 RP 1.1 Manufacturing for custom made parts Taxon description CAD, production planning, simulation and process).

ZDMP | Zero Defect Manufacturing Platform

01-01-2019

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30-06-2023

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Description pan-European consortium entails ICT Technology SMEs (ICE, ASC, SOFT), Manufacturing/ZD Technology SMEs (PROF, CET, VSYS), Technology Corporates (SAG, Scale Focus), 4 Sector and Cross-Domain Use
Organisation VIDEO SYSTEMS SRL
 ZDMP - EU-GID=D024 - ZD-ID=D2.3 - Industry Scenarios and Use Cases (M4) Result title ZDMP - EU-GID=D024 - ZD-ID=D2.3 - Industry Scenarios and Use Cases (M4)
 Moulds manufacturing: Process alert system for machine tool failure prevention and Smart process parameter tuning Result description These use-cases come from the machine tools domain encompassing three industrial partners: (i) HSD – the electro spindle manufacturer, (ii) FIDIA – the manufacturer of high-speed milling systems

MANUELA | Additive Manufacturing using Metal Pilot Line

01-10-2018

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31-03-2023

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Description The deployed pilot line will be validated for use cases, covering wide span of applications including automotive, aerospace, energy and medical.
Organisation ELECTRO OPTICAL SYSTEMS FINLAND OY (EOS Finland)
 Online monitoring systems calbrated and tested Result title Online monitoring systems calbrated and tested Result description as laser power and scanner, temperature (build platform and process chamber), cooling systems, electronic, gas circulation systems, etc.; • powder bed monitoring – monitoring of the powder recoating with

EPES | ECO-PROCESS ENGINEERING SYSTEM FOR COMPOSITION OF SERVICESTO OPTIMIZE PRODUCT LIFE-CYCLE

01-09-2011

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28-02-2015

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Description Static, isolated systems generally in use cannot react fast and flexibly enough, as there are no appropriate services for capturing knowledge and putting it to practical use in relevant time.
Organisation Institute for Applied Systems Technology Bremen GmbH (ATB)
Comments FoF Partnership SRIA Research priorities Domain 3: Digital, virtual and resource-efficient factories RP 3.2 Intelligent maintenance systems for increased reliability of production systems FoF Partnership
 EPES Service Generator Module (SGM) Result description The API can be utilized by other EPES modules and external systems.
 RP 3.2 Intelligent maintenance systems for increased reliability of production systems Taxon title RP 3.2 Intelligent maintenance systems for increased reliability of production systems
 Domain 5: Human-centric manufacturing Taxon description Future knowledge workers will use multi-modal UIs, intuitive and user-experience driven workflows, to safely plan, program, operate, and maintain manufacturing systems.

KYKLOS 4.0 | An Advanced Circular and Agile Manufacturing Ecosystem based on rapid reconfigurable manufacturing process and individualized consumer preferences

01-01-2020

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31-12-2023

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Description mechanisms and algorithms, targeting on personalised products with extended life cycle and promoting energy efficient and low material consumption intra-factory production processes, resulting reduced greenhouse
Organisation ALGO SYSTEMS AE (ALGOSYSTEMS)
 Intelligent Prognosis of the Health Status of Industrial Systems Result title Intelligent Prognosis of the Health Status of Industrial Systems
 Automotive Pilot – Addressing the critical components of each piece in automotive industry (DIGRO) Result description Integrating advanced CAD design packages available in KYKLOS 4.0 platform.

METALMORPHOSIS | Optimization of joining processes for new automotive metal-composite hybrid parts

01-09-2013

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29-02-2016

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Comments nano-manufacturing processes Technologies and enablers Advanced material processing technologies Mechatronics and robotics technologies Technologies and enablers Advanced materials in manufacturing systems
 Advanced materials in manufacturing systems Taxon title Advanced materials in manufacturing systems
 RP 1.1 Manufacturing for custom made parts Taxon description CAD, production planning, simulation and process).

LASHARE | Sharing laser expertise for the benefit of European manufacturing SME's and European equipment manufacturers.

01-09-2013

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30-11-2018

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Description Main objective is to share knowledge on laser based equipment and its use addressing the whole value chain end to end.
Organisation SOLAR SYSTEMS & EQUIPMENT S.R.L.
 Laser system for flexible CIGS photovoltaic scribing Result description FCPS develops laser-based equipment for manufacturing systems which functionalise large format semiconducting layers by laser structuring.
 Domain 1: Advanced manufacturing processes Taxon description Micro- and nano manufacturing in particular demand specific approaches for intelligent, adaptive and scalable systems.

FASHION-ABLE | Development of new technologies for the flexible and eco-efficient production of customized healthy clothing, footwear and orthotics for consumers with highly individualised needs

01-11-2011

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31-10-2014

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Comments customisation and integration of real-world resources FoF Partnership SRIA Research priorities Sub-Domain 2.2 Dynamic Production systems and Factories Domain 2: Adaptive and smart manufacturing systems
 New flexible textile finishing processes Result description Because of the possible high switching frequency the jet has not to be moved in a continuous line, which is a significant advantage.
 Domain 2: Adaptive and smart manufacturing systems Taxon title Domain 2: Adaptive and smart manufacturing systems
 RP 1.1 Manufacturing for custom made parts Taxon description CAD, production planning, simulation and process).

FOFDATION | The Foundation for the Smart Factory of the Future

01-06-2010

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31-05-2014

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Description Incorporation of the project into the Smart Factory sub-domain, in view of real-time networking and adaptive capability, also includes: • Optimisation of numerically-controlled machining systems, including
Comments Process Automation and Control for a sensing shop floor FoF Partnership SRIA Research priorities Sub-Domain 2.2 Dynamic Production systems and Factories Domain 2: Adaptive and smart manufacturing systems
 Methodology for assessing environmental impact within PLM-ERP Systems Result title Methodology for assessing environmental impact within PLM-ERP Systems Result acronym Methodology for assessing environmental impact within PLM-ERP Systems
 FoF-EMon Result description Data acquisition for higher monitoring systems, e.g. MES.
 Reducing the consumption of energy Taxon description (from https://en.wikipedia.org/wiki/Efficient_energy_use)

MEGaFiT | Manufacturing Error-free Goods at First Time

01-12-2011

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30-11-2014

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Description All above developed knowledge and systems were integrated into the two pilot production lines in industrial settings to prove the approach to fulfil the main goal of reducing defects (WP7).
Comments This because both tolerances as well as time-to-market decrease.
 Domain 2: Adaptive and smart manufacturing systems Taxon title Domain 2: Adaptive and smart manufacturing systems
 RP 1.6 Material efficient Manufacturing processes Taxon description cognitive systems.
 Manufacturing the products of the future Comments This because both tolerances as well as time-to-market decrease.

MIDEMMA | Minimizing Defects in Micro-Manufacturing Applications

01-11-2011

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31-10-2014

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Description the following ways: • Reducing process variability detecting defects as soon as they are generated or in the case that it is possible, are going to be generated by predicting models • Allowing the use
Organisation MICRO SYSTEMS (UK) LTD
Comments milestones from proof-of-concept up to industrial deployment Success Factors Demonstration and upscaling (UPSCALE) UPSCALE - Assessment of technical readiness of both equipment and process for industrial use
 MICREON Result description The expertise in the field of ultrashort pulse lasers and high-precision positioning systems allows Micreon to provide industrial micro-machining systems using ultrafast laser technology.
 Domain 2: Adaptive and smart manufacturing systems Taxon title Domain 2: Adaptive and smart manufacturing systems
 RP 1.1 Manufacturing for custom made parts Taxon description CAD, production planning, simulation and process).

REProMag | Resource Efficient Production Route for Rare Earth Magnets

01-01-2015

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01-01-2018

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Description In short, the innovative REProMag SDS process has the potential to manufacture complex structures of high quality and productivity with minimum use of material and energy, resulting in significant economic
Comments resources FoF Partnership SRIA Research priorities Sub-Domain 2.2 Dynamic Production systems and Factories Domain 2: Adaptive and smart manufacturing systems Number of developed systems and technologies
 Intermediate and final plan for the use and dissemination of the results Result title Intermediate and final plan for the use and dissemination of the results
 Periodic Reporting for period 2 - REProMag (Resource Efficient Production Route for Rare Earth Magnets) Result description Our lives become more and more dependent on the use of Rare-Earth (RE) metals, especially the use of magnets used in applications such as smartphones, headphones, (electric) cars, or micro-mechanical devices
 Domain 2: Adaptive and smart manufacturing systems Taxon title Domain 2: Adaptive and smart manufacturing systems
 RP 1.1 Manufacturing for custom made parts Taxon description CAD, production planning, simulation and process).

LIAA | Lean Intelligent Assembly Automation

02-09-2013

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01-09-2017

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Description It will not be a thought experiment, but applied to create solutions to five real use cases from five different areas of industrial assembly.
Comments Economic sustainability Manufacturing performance characteristics Circular economy Manufacturing performance characteristics Environmental sustainability Innovative re-use of equipment Manufacturing
 CAD-Based Programming Result title CAD-Based Programming Result acronym CAD-Based Programming
 Uniform Task Description Result description UTD structure allows the reuse of information for generating Augmented Reality instructions and monitoring the state of the cell form legacy systems (MES, ERP, and SCADA).
 Innovative re-use of equipment Taxon title Innovative re-use of equipment
 Domain 5: Human-centric manufacturing Taxon description the use of new ICT paradigms.

sustainablySMART | Sustainable Smart Mobile Devices Lifecycles through Advanced Re-design, Reliability, and Re-use and Remanufacturing Technologies

01-09-2015

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31-10-2019

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Description sustainablySMART will make a change to the life cycle of mobile information and communication devices by developing new product design approaches (including enhanced end-of-life performance, re-use and
Organisation ReUse-Computer e.V.
Comments to recover and reuse electronics components, which leads to reused components as an alternative resource for new products.
 Possible framework for the reuse of smartphones Result title Possible framework for the reuse of smartphones
 Periodic Reporting for period 3 - sustainablySMART (Sustainable Smart Mobile Devices Lifecycles through Advanced Re-design, Reliability, and Re-use and Remanufacturing Technologies) Result description This includes enhanced end-of-life performance, re-use and remanufacturing aspects considered on the product and printed circuit board...
 RP 6.11 Manufacturing solutions for modular, updatable, reconfigurable and disassemblable products Taxon description disassembly, recycling or reuse.
 Specific Objective 2: Circular products & Climate-neutral manufacturing Comments to recover and reuse electronics components, which leads to reused components as an alternative resource for new products.

THOMAS | Mobile dual arm robotic workers with embedded cognition for hybrid and dynamically reconfigurable manufacturing systems

01-10-2016

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30-09-2020

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Comments RP 2.2 Embedded cognitive functions for supporting the use of machinery and robot systems in changing shop floor environments FoF Partnership SRIA Research priorities Sub-Domain 2.1 Adaptive and smart
 THOMAS safe collaboration systems – Final Version Result title THOMAS safe collaboration systems – Final Version
 Automatic programming software library providing an easy operations programming for product-variants Result description The aim of this exploitable result is to provide a software tool enabling CAD based programming techniques using process and sequence information from the CAD environment (already present at design but
 RP 2.2 Embedded cognitive functions for supporting the use of machinery and robot systems in changing shop floor environments Taxon title RP 2.2 Embedded cognitive functions for supporting the use of machinery and robot systems in changing shop floor environments
 RP 5.6 Plug & Play interfaces for factory workers in dynamic work environments Taxon description and easier to use.

MANSYS | MANufacturing decision and supply chain management SYStem for additive manufacturing

01-07-2013

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30-06-2016

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Comments Clusters Impact Workshop Specific Cluster - Resilient Production Networks Impact Workshop Specific Clusters Reduction of energy consumption (in %) Additional KPIs Contribution to the reduction of energy use
 RP 6.11 Manufacturing solutions for modular, updatable, reconfigurable and disassemblable products Taxon description disassembly, recycling or reuse.

OPTICIAN2020 | Flexible and on-demand manufacturing of customised spectacles by close-to-optician production clusters

01-10-2013

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30-09-2016

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Description for personalisable frames catalogue design - scanning devices, for end-user anthropometric data capture ICT tools are used to improve the efficiency, adaptability and sustainability of the production systems
Comments are stocked up with conventional production systems that most of the times are never selled and can be considered waste.
 ICT-based mini-factories platform management Result description The ICT platform including: - Networked architecture: functional modules and detailed data model to be used in the IT platform, which are based in modern systems design principles (REST, service-oriented
 RP 1.1 Manufacturing for custom made parts Taxon description CAD, production planning, simulation and process).
 Reduction of material consumption (in %) Comments are stocked up with conventional production systems that most of the times are never selled and can be considered waste.
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