EFFRA Innovation Portal

Damaged metal part inspection and repairing

Updated at: 30-10-2023

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Title Damaged metal part inspection and repairing
Description Fluent and natural human-robot interaction for part inspection, defect detection and repair strategy preparation for intelligent decision-making support and faster programming time of repairing process

Demonstrator 1: 5F Heavy Duty Spindle Head Installed in SORALUCE FL6000 Milling Machine Machining Steel C45 Parts

Project: DYNXPERTS

Updated at: 08-08-2023

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Description Once the new spindle head and all control equipment were mounted on the SORALUCEs milling machine, the first four functions were tested, demonstrating their good performance and the fulfillment of the

Demonstrator 8: HPC Absolute Calibrator Demonstrator

Project: DYNXPERTS

Updated at: 08-08-2023

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Description The FRF - measurements can be repeated automatically in lots of axis positions and does not need manual operations, whereas such a measurement would mean a lot of effort, when carried out with the help

Demonstrator 4: Magnetorheological Damper Integrated with a Swivel Type Fixturing System for Automotive Applications

Project: DYNXPERTS

Updated at: 08-08-2023

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Description The internal part, the electromagnet, is the moving mass of the DVA which is attached to a disk of steel which plays the role of a spring and will provides the required stiffness.

Cloud-based HPC processing for knowledge generation in camshaft manufacture

Project: Fortissimo 2

Updated at: 03-10-2022

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Title Cloud-based HPC processing for knowledge generation in camshaft manufacture
Description Reducing the processing time for data analysis allows a higher knowledge and control of the quality of the production process and of its needs, such as maintenance requirements.

Machine Tool Component 7: Wireless Monitored High Speed Spindle

Project: DYNXPERTS

Updated at: 22-03-2021

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Description The wireless communication is able to provide data that may be used for condition monitoring and is able to communicate the data over a range of about 10 m, which is well suited for the application in

Advanced, cloud-based HPC simulation in the foundry business

Project: Fortissimo 2

Updated at: 22-03-2021

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Description The goal of this experiment was to reduce the scrap rate of the foundry process. A service was needed which could predict the behaviour of the current batch of metal to reduce the amount of waste.

Robotic machining of high precision steel components

Project: COMET

Updated at: 12-03-2020

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Title Robotic machining of high precision steel components
Description The demonstration part chosen by Gizelis Robotics for machining trials is an hard steel and high precision component of a metal Bending Machine equipment.

Machine Tool Digital Twin with Life Cycle features

Project: TWIN-CONTROL

Updated at: 13-02-2019

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Description Expected Impact: Reduction of machine tool design, development and set-up time and costs (10%) Reduction of machining process design and set-up time (10-20%) Reduction in energy consumtion (35%
Organisation THE UNIVERSITY OF SHEFFIELD

Fleet Management Platform for Machine Tools

Project: TWIN-CONTROL

Updated at: 13-02-2019

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Description and dynamic diagnostic tool thanks to a root-cause analysis and modelling of physics Additional indicators obtained by the implementation of the Quick Machine Tool Characterization tests developed in

Local Monitoring and Control System

Project: TWIN-CONTROL

Updated at: 13-02-2019

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Acronym Local Monitoring and Control System
Title Local Monitoring and Control System
Description Collision Avoidance System: a graphical simulation environment that uses real positions of the machine, and I able to predict collisions and stop the machine in advance.

Cloud-based-HPC optimisation of manufacturing processes

Project: Fortissimo 2

Updated at: 23-06-2018

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Title Cloud-based-HPC optimisation of manufacturing processes
Description products.

Global Order Assignment

Project: ProRegio

Updated at: 22-06-2018

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Description The system allocates orders to plants and lines based on given restrictions, customer wishes, capabilities, and cost parameters

COGIRO: Europe biggest cable-driven parallel robot for fully controlled handling and assemblying of heavy parts in large...

Project: CABLEBOT

Updated at: 22-06-2018

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Title COGIRO: Europe biggest cable-driven parallel robot for fully controlled handling and assemblying of heavy parts in large workspaces
Description Our solution COGIRO provides the industries, which during the course of their activities need to move and rotate large and/or heavy objects, a system that supports moving, positioning and orienting the

Cloud-based modelling for the 3-D printing of complex shapes

Project: FORTISSIMO

Updated at: 22-06-2018

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Title Cloud-based modelling for the 3-D printing of complex shapes
Description HSL owns a wide range of clients in the automotive sector and has built over the years a strong reputation in advanced rapid prototyping services.

Metallic frame AM manufacturing and finishing

Project: OPTICIAN2020

Updated at: 22-06-2018

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Title Metallic frame AM manufacturing and finishing
Description Procedures for the manufacture of Titanium customizable spectacle fames through Selective Laser Melting technologies, including the identification of critical aspects for the manufacturing and suitable

User’s head and facial capture device

Project: OPTICIAN2020

Updated at: 22-06-2018

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Title User’s head and facial capture device
Description A non-invasive, fast, accurate and robust device for user facial data capture designed to record end-user facial anthropometric measurements involved in the design of custom frames.It also includes a front-end

3D personalised spectacles calculation

Project: OPTICIAN2020

Updated at: 22-06-2018

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Description A frame calculation server that produces an adapted 3D model of a frame given the user measurements and the best possible lens geometry optimized according to the frame shape and user characteristics.

AREUS LCA METHODS VIRTUAL LAB

Project: AREUS

Updated at: 22-06-2018

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Description of environmental and economic impact.

MANUCLOUD - Empowering Adaptive Manufacturing with Cloud

Project: CLOUDFLOW

Updated at: 22-06-2018

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Description The objective of the MANUCLOUD experiment is to link process and product modelling of sheet material products and in doing so closing the loop between manufacturing and product performance.

Process to produce coatings for automotive sector by electrodeposition of Aluminium from ionic liquids

Project: SCAIL-UP

Updated at: 22-06-2018

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Title Process to produce coatings for automotive sector by electrodeposition of Aluminium from ionic liquids
Description aluminium will be extended to 3d and complex –shaped objects that are not currently available in the automotive market.

PLM Frugal Framwework

Project: ProRegio

Updated at: 22-06-2018

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Description Supports frugal product configuration and management process Acts as a backbone to support the storage and sharing of all data required by the tools of the ProRegio platform

Plant Capability Assessment Tool

Project: ProRegio

Updated at: 22-06-2018

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Description capability of a set of resources (e.g. equipment, machines, etc.).

Supplier selection and network design tool

Project: ProRegio

Updated at: 22-06-2018

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Title Supplier selection and network design tool
Description Enables to create and manage supplier networks to support frugal design and production, based on decision making criteria such as cost, time, quality, environment…
Comments ProRegio Greece, Demonstrators Greece and Turkey
City Greece, Demonstrators Greece and Turkey

ICT-based mini-factories platform management

Project: OPTICIAN2020

Updated at: 22-06-2018

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Description ICT Platform managing the personalised spectacles manufacturing and delivery through a network of available production sites, under the criteria of delivery time, costs, proximity and environmental impact

Design and 3D personalized frame model creation

Project: OPTICIAN2020

Updated at: 22-06-2018

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Title Design and 3D personalized frame model creation
Description Procedures for the design of parametric frames that allow the personalization even of complex geometries.

Application of XRF method to measure the silica content in ceramic slurry

Project: IFACOM

Updated at: 22-06-2018

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Title Application of XRF method to measure the silica content in ceramic slurry

Online defect detection and process adjustment method and software for WEDM

Project: IFACOM

Updated at: 22-06-2018

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Title Online defect detection and process adjustment method and software for WEDM

Tool change and crash detection in a RAP machine based on relative regression models.

Project: IFACOM

Updated at: 22-06-2018

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Title Tool change and crash detection in a RAP machine based on relative regression models.

Real-time control of Robotic Automating Process / sensors, SW, robot control

Project: IFACOM

Updated at: 22-06-2018

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Title Real-time control of Robotic Automating Process / sensors, SW, robot control

Results, demos etc. overview

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Damaged metal part inspection and repairing

Demonstrator 1: 5F Heavy Duty Spindle Head Installed in SORALUCE FL6000 Milling Machine Machining Steel C45 Parts

Demonstrator 8: HPC Absolute Calibrator Demonstrator

Demonstrator 4: Magnetorheological Damper Integrated with a Swivel Type Fixturing System for Automotive Applications

Cloud-based HPC processing for knowledge generation in camshaft manufacture

Machine Tool Component 7: Wireless Monitored High Speed Spindle

Advanced, cloud-based HPC simulation in the foundry business

Robotic machining of high precision steel components

Machine Tool Digital Twin with Life Cycle features

Fleet Management Platform for Machine Tools

Local Monitoring and Control System

Cloud-based-HPC optimisation of manufacturing processes

Global Order Assignment

COGIRO: Europe biggest cable-driven parallel robot for fully controlled handling and assemblying of heavy parts in large...

Cloud-based modelling for the 3-D printing of complex shapes

Metallic frame AM manufacturing and finishing

User’s head and facial capture device

3D personalised spectacles calculation

AREUS LCA METHODS VIRTUAL LAB

MANUCLOUD - Empowering Adaptive Manufacturing with Cloud

Process to produce coatings for automotive sector by electrodeposition of Aluminium from ionic liquids

PLM Frugal Framwework

Plant Capability Assessment Tool

Supplier selection and network design tool

ICT-based mini-factories platform management

Design and 3D personalized frame model creation

Application of XRF method to measure the silica content in ceramic slurry

Online defect detection and process adjustment method and software for WEDM

Tool change and crash detection in a RAP machine based on relative regression models.

Real-time control of Robotic Automating Process / sensors, SW, robot control