Continuous monitoring of the condition and performance of the manufacturing system on component and machine level, enables sustainable and competive manufacturing, also by introducing autonomous diagnosis capabilities and context-awareness. Detecting, measuring and monitoring the variables, events and situations will increase the performance and reliability of manufacturing systems. This involves advanced metrology, calibration and sensing, signal processing and model-based virtual sensing for a wide range of applications, e.g. event pattern detection, diagnostics, anomaly detection, prognostics and predictive maintenance.

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Comments Continuous monitoring of the condition and performance of specific critical parts (equipment, infrastructure and environment) of the manufacturing system will provide feedback to the real-time brokering
 Process Modelling Representation and Monitoring Framework Result title Process Modelling Representation and Monitoring Framework
 Industrial use cases for an Integrated Information Management System Result description ; life-cycle, in the design, interconnection and implementation of models and protocols for the manufacturing sector, and in the streamlining of the various maintenance related processes (predictive, condition-based
 Condition and performance monitoring technologies Taxon title Condition and performance monitoring technologies Taxon description Continuous monitoring of the condition and performance of the manufacturing system on component and machine level, enables sustainable and competive manufacturing, also by introducing autonomous diagnosis Comments Continuous monitoring of the condition and performance of specific critical parts (equipment, infrastructure and environment) of the manufacturing system will provide feedback to the real-time brokering
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Comments Applicable, 24/7 safety monitoring In both pilots FoF-04-2014 H2020-FoF-2014
 DELIVERABLE D6.3 - Dissemination and Communication Plan Result description – and to present relevant Key Performance Indicators (KPIs).
 Condition and performance monitoring technologies Taxon title Condition and performance monitoring technologies Taxon description Continuous monitoring of the condition and performance of the manufacturing system on component and machine level, enables sustainable and competive manufacturing, also by introducing autonomous diagnosis
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Description propagation in the production system (Z-PREVENT), the estimation of the remaining useful life of assets (Z-ESTIMATE), the management of the aforementioned strategies through event modelling, KPI monitoring
Comments Also, the M3 Gage platform serves for fast verification of the machine, condition monitoring, and as a data repository as well.
 Periodic Reporting for period 1 - Z-BRE4K (Strategies and Predictive Maintenance models wrapped around physical systems for Zero-unexpected-Breakdowns and increased operating life of Factories) Result description It should be also mentioned that continuously monitoring of both Project and Business Risks in WP1 and WP7, respectively. DELIVERABLES 18 deliverables have been submitted so far.
 Condition and performance monitoring technologies Taxon title Condition and performance monitoring technologies Taxon description Continuous monitoring of the condition and performance of the manufacturing system on component and machine level, enables sustainable and competive manufacturing, also by introducing autonomous diagnosis
 Data processing Comments Also, the M3 Gage platform serves for fast verification of the machine, condition monitoring, and as a data repository as well.
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Comments Mainly on Big scale parts Onsite metrology Performance monitoring FoF.NMP.2012-4 FP7-2012-NMP-ICT-FoF
 Robotic milling and polishing testing cell Result description It is equiped with a dynamometric plate, and a position monitoring system. Cutting forces and displacements generated can be monitored during milling and polishing operations.
 Condition and performance monitoring technologies Taxon title Condition and performance monitoring technologies Taxon description Continuous monitoring of the condition and performance of the manufacturing system on component and machine level, enables sustainable and competive manufacturing, also by introducing autonomous diagnosis
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Description Adhesives are also expensive, while screw and bolt connections weaken the TP-FRPC structurally and cause an unfavourable load condition.
Comments The production cell consists of pre-treatment metal surface structuring, simultaneous laser and induction joining area, online monitoring and non-destructive testing.
 Periodic Reporting for period 3 - FlexHyJoin (Flexible production cell for Hybrid Joining) Result description Various monitoring systems were implemented in the production cell.
 Manufacturing system levels Comments The production cell consists of pre-treatment metal surface structuring, simultaneous laser and induction joining area, online monitoring and non-destructive testing.
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Description ComMUnion will address the following key innovations: Texturing and cleaning based on high speed laser scanning for surface condition.
 Periodic Reporting for period 1 - ComMUnion (Net-shape joining technology to manufacture 3D multi-materials components based on metal alloys and thermoplastic composites) Result description High-speed laser texturing and cleaning will overcome the limitations of current joining technologies to provide great performance joints.
 Condition and performance monitoring technologies Taxon title Condition and performance monitoring technologies Taxon description Continuous monitoring of the condition and performance of the manufacturing system on component and machine level, enables sustainable and competive manufacturing, also by introducing autonomous diagnosis
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Description indicators) monitoring and real-time decision support (Z-MANAGE).
Comments It also entails the minimization of human intervention in the industry and ensures a superior performance as compared to humans.
 Periodic Reporting for period 1 - Z-Fact0r (Zero-defect manufacturing strategies towards on-line production management for European factories) Result description IN5: Machine condition monitoring for predicting defects: ATLANTIS. IN6: System Management and Optimisation Systems: UBRUN. IN7: Discrete Event Modelling Systems (DES): UBRUN.
 Condition and performance monitoring technologies Taxon title Condition and performance monitoring technologies Taxon description Continuous monitoring of the condition and performance of the manufacturing system on component and machine level, enables sustainable and competive manufacturing, also by introducing autonomous diagnosis
 Autonomous Smart Factories Comments It also entails the minimization of human intervention in the industry and ensures a superior performance as compared to humans.
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Description European Factories of the Future will have to be smart and green: SMART: high performance, reconfigurable, adaptive and evolving factories based on robotic technologies, GREEN: reduced ecological footprint
Comments years AREUS technologies should be industry-ready experimental test ongoing, under evaluation On average, the AREUS solutions lead to 30% energy consumption reduction while achieving also increased performance
 AREUS LCA METHODS VIRTUAL LAB Result description Material, energy and Waste flows define the sustainability performance profile of a selected robotic process and plant configuration, and in AREUS, this sustainability performance is quantified in terms
 Condition and performance monitoring technologies Taxon title Condition and performance monitoring technologies Taxon description Continuous monitoring of the condition and performance of the manufacturing system on component and machine level, enables sustainable and competive manufacturing, also by introducing autonomous diagnosis
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Description Providing alternative methods to estimate the condition and the Remaining Useful Life (RUL) of equipment components.
Comments In addition it adapts the processing parameters to equipment condition and elapses the hardware components usage times.
 Periodic Reporting for period 1 - PROGRAMS (PROGnostics based Reliability Analysis for Maintenance Scheduling) Result description Physical Layer: the data monitoring tool on which the predictive maintenance techniques rely is deployed at factory level; 2.
 Productivity Taxon description Productivity is a crucial factor in production performance of firms and nations.
 Number of developed systems and technologies Comments In addition it adapts the processing parameters to equipment condition and elapses the hardware components usage times.
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Description Cheaper and more powerful sensors, together with big data analytics, offer an unprecedented opportunity to track machine-tool performance and health condition.
 Safety Monitoring Report Result title Safety Monitoring Report Result description Safety Monitoring Report
 Condition and performance monitoring technologies Taxon title Condition and performance monitoring technologies Taxon description Continuous monitoring of the condition and performance of the manufacturing system on component and machine level, enables sustainable and competive manufacturing, also by introducing autonomous diagnosis

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