Methods for handling of parts, metrology and inspection require development also to ensure ability to manufacture at scale (volume) with high reliability.
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Description parts standards, not yet reached for large parts in the current state of the art.
Comments Mainly on Big scale parts Onsite metrology Performance monitoring FoF.NMP.2012-4 FP7-2012-NMP-ICT-FoF
 MEGAROB PROTOTYPE Result description This prototype covers a workspace of 20x6x3 meters, and it is used to mill, drill and 3D metrology inspection of several parts from different industrial sectors. Result comments Also dimensional metrology check Manufacture of aero components Large resin and composite parts drilling, contouring, cutting and polishing. Also dimensional metrology check
 Methods for handling of parts, metrology and inspection Taxon title Methods for handling of parts, metrology and inspection Taxon description Methods for handling of parts, metrology and inspection require development also to ensure ability to manufacture at scale (volume) with high reliability.
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Description Most joining methods such as adhesive, screw or bolt connections require additional weight.
 Demonstrator part: Manufacturing of demonstrator parts, description of process achievements and limits Result title Demonstrator part: Manufacturing of demonstrator parts, description of process achievements and limits
 Periodic Reporting for period 3 - FlexHyJoin (Flexible production cell for Hybrid Joining) Result description As joining methods, LJ and IJ are combined to join laser-structured metal brackets with a TP-FRPC plastic part. Lock-in Thermography is used to perform a 100% NDT inspection of the joints.
 Methods for handling of parts, metrology and inspection Taxon title Methods for handling of parts, metrology and inspection Taxon description Methods for handling of parts, metrology and inspection require development also to ensure ability to manufacture at scale (volume) with high reliability.
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Description LCA methods(R-LCA) to assess and optimize both environmental and economic costs linked with the flows of Material, Energy and Waste (MEW) of co-evolving products and processes realized with robotic production
 AREUS LCA METHODS VIRTUAL LAB Result title AREUS LCA METHODS VIRTUAL LAB
 AREUS SMART AUTOMATION CELL Result description This cell has a capability to produce real car parts, however with a novel hardware design, based on DC energy system, enabling a natural energy exchange between equipment and eased energy storage.
 Methods for handling of parts, metrology and inspection Taxon title Methods for handling of parts, metrology and inspection Taxon description Methods for handling of parts, metrology and inspection require development also to ensure ability to manufacture at scale (volume) with high reliability.
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Description The implementation of this paradigm in industry requires innovative defect management and control methods, novel technologies for in-line inspection and integration of knowledge management and ICT tools
 Periodic Reporting for period 1 - ForZDM (Integrated Zero Defect Manufacturing Solution for High Value Adding Multi-stage Manufacturing systems) Result description The selection of the most suitable defect prevention/correction and inspection policy will be based on the analysis of the impact of the action on the overall economic, production logistics and quality
 Methods for handling of parts, metrology and inspection Taxon title Methods for handling of parts, metrology and inspection Taxon description Methods for handling of parts, metrology and inspection require development also to ensure ability to manufacture at scale (volume) with high reliability.
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 Demonstrator 1: Human-Robot Collaboration in Food packing Result description A robot is used in order to automize the handling processe. This gives a possibility of high flexibility in handling operations and constant output.
 Methods for handling of parts, metrology and inspection Taxon title Methods for handling of parts, metrology and inspection Taxon description Methods for handling of parts, metrology and inspection require development also to ensure ability to manufacture at scale (volume) with high reliability.
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Description Moreover, more and more sectors cannot allow defect parts in critical applications due to safety issues.
 Improvement on workpiece metrology Result title Improvement on workpiece metrology
 Improvement on workpiece manipulation Result description The necessary accuracy in the submicron range cannot be achieved by conventional workpiece handling and metrology systems used in the macro technology In order to face some of the difficulties related
 Methods for handling of parts, metrology and inspection Taxon title Methods for handling of parts, metrology and inspection Taxon description Methods for handling of parts, metrology and inspection require development also to ensure ability to manufacture at scale (volume) with high reliability.
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Title Automatic Mapping of Fibre Orientation for Draping of Carbon Fibre Parts
Description The data coming from the inspection system will be fed into draping simulation to improve the accuracy of the processes.
Comments The fibre angle sensor is patented, the remaining parts constitute a whole robotic system with software, that is difficult to obtain a patent for. - Patenting
 Robot for Measuring Fibre Angles on complex 3D pre-form parts Result title Robot for Measuring Fibre Angles on complex 3D pre-form parts Result comments Manufacturing Manufacture of rubber and plastic products Carbonf fibre parts used in the automotive or aerospace industry Manufacture of motor vehicles, trailers and semi-trailers Carbonf fibre parts
 Methods for handling of parts, metrology and inspection Taxon title Methods for handling of parts, metrology and inspection Taxon description Methods for handling of parts, metrology and inspection require development also to ensure ability to manufacture at scale (volume) with high reliability.
 Number of patent applications Comments The fibre angle sensor is patented, the remaining parts constitute a whole robotic system with software, that is difficult to obtain a patent for. - Patenting
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Title Zero-defect manufacturing of composite parts in the aerospace industry
Description For the manufacturing of carbon fibre parts this is currently solved through extended end-of-line inspection in combination with re-work processes to deal with defective parts.
Comments The project developed a zero-defects manufacturing process for large composite parts.
 Periodic Reporting for period 1 - ZAero (Zero-defect manufacturing of composite parts in the aerospace industry) Result title Periodic Reporting for period 1 - ZAero (Zero-defect manufacturing of composite parts in the aerospace industry) Result description For the manufacturing of carbon fibre parts this is currently solved through extended end-of-line inspection in combination with re-work processes to deal with defective parts.
 Methods for handling of parts, metrology and inspection Taxon title Methods for handling of parts, metrology and inspection Taxon description Methods for handling of parts, metrology and inspection require development also to ensure ability to manufacture at scale (volume) with high reliability.
 Significant innovations and achievements Comments The project developed a zero-defects manufacturing process for large composite parts.
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Description white’R production island aims to make a move away from the manual assembly processes that have characterized the industry for decades to high-accuracy, high-yield, automated methods.
 white'R process planning system Result description The objectives of the Evolving Process Planning work package were: · Designing the fixturing system from the geometrical and mechanical perspectives; · Defining the specifications for the handling and
 Methods for handling of parts, metrology and inspection Taxon title Methods for handling of parts, metrology and inspection Taxon description Methods for handling of parts, metrology and inspection require development also to ensure ability to manufacture at scale (volume) with high reliability.

FiaD | Factory-in-a-day

01-10-2013

-

30-09-2017

Calltopic: FoF.NMP.2013-7

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Description New standardized arms, mobile platforms, and hands are combined with 3D printed custom parts to be designed in a matter of hours from novel design templates.
 Methods for handling of parts, metrology and inspection Taxon title Methods for handling of parts, metrology and inspection Taxon description Methods for handling of parts, metrology and inspection require development also to ensure ability to manufacture at scale (volume) with high reliability.