Manufacturing system levels

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COMPOSITION | Ecosystem for Collaborative Manufacturing Processes _ Intra- and Interfactory Integration and Automation

01-09-2016

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31-08-2019

Calltopic: FoF.2016.11

: 117 | : 7
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Title Ecosystem for Collaborative Manufacturing Processes _ Intra- and Interfactory Integration and Automation
Description COMPOSITION will create a digital automation framework, the COMPOSITION Integrated Information Management System (IIMS) that enhances the manufacturing processes by exploiting existing data, knowledge
Comments Sustainable manufacturing will be assisted by a Decision Support System. The Marketplace will enable dynamic integration with actors in the supply chain.
 D3.8 Manufacturing Decision Suport System I Result title D3.8 Manufacturing Decision Suport System I
 Development and installation fo a WSN physical security system Result description to thefull manufacturing floor,the maintenance of the system becomes significant.
 Digital Factory Model II Result comments System modelling, simulation and forecasting
 System modelling, simulation and forecasting Taxon title System modelling, simulation and forecasting Comments Sustainable manufacturing will be assisted by a Decision Support System. The Marketplace will enable dynamic integration with actors in the supply chain.
 AAA - Access, Authorisation and Authentication Taxon description Once authorized, and authenticated, access can be granted to the location, system, application, and / or information. Access control levels can thus be set up on different layers.

ROSSINI | RObot enhanced SenSing, INtelligence and actuation to Improve job quality in manufacturing

01-10-2018

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31-03-2022

Calltopic: DT-FOF-02-2018

: 3 | : 0
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Title RObot enhanced SenSing, INtelligence and actuation to Improve job quality in manufacturing
Description The ROSSINI project aims to develop a disruptive, inherently safe hardware-software platform for the design and deployment of human-robot collaboration (HRC) applications in manufacturing.
Comments In this way, jobs could become more interesting given their need for higher levels of creativity, problem solving and decision making, definitively resulting in an improved job satisfaction.
 Periodic Reporting for period 1 - ROSSINI (RObot enhanced SenSing, INtelligence and actuation to Improve job quality in manufacturing) Result title Periodic Reporting for period 1 - ROSSINI (RObot enhanced SenSing, INtelligence and actuation to Improve job quality in manufacturing) Result description For example, in WP3 a very innovative new 3D safety camera system will be developed.
 Increasing human achievements in manufacturing systems Taxon title Increasing human achievements in manufacturing systems
 Control technologies Taxon description communication technologies, system modelling approaches and distributed intelligence architectures.
 Occupational safety and health Comments In this way, jobs could become more interesting given their need for higher levels of creativity, problem solving and decision making, definitively resulting in an improved job satisfaction.

Z-BRE4K | Strategies and Predictive Maintenance models wrapped around physical systems for Zero-unexpected-Breakdowns and increased operating life of Factories

01-10-2017

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31-03-2021

Calltopic: FoF.2017.09

: 11 | : 0
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Description of current or emerging failure (Z-DIAGNOSE), the prevention of failure occurrence, building up, or even propagation in the production system (Z-PREVENT), the estimation of the remaining useful life
Comments This approach will use a method to translate optimization objectives defined at production and factory levels, into optimized maintenance policies at asset/production process levels.
 Z-Bre4k system architecture Result title Z-Bre4k system architecture
 Periodic Reporting for period 1 - Z-BRE4K (Strategies and Predictive Maintenance models wrapped around physical systems for Zero-unexpected-Breakdowns and increased operating life of Factories) Result description WP3: - A semantic model and its corresponding hierarchy as a common reference model for annotation and description of knowledge to represent manufacturing system performance through identification of all
 System modelling, simulation and forecasting Taxon title System modelling, simulation and forecasting
 Condition and performance monitoring technologies Taxon description Continuous monitoring of the condition and performance of the manufacturing system on component and machine level, enables sustainable and competive manufacturing, also by introducing autonomous diagnosis
 Autonomous /online/realtime Manufacturing Process Optimisation on factory level Comments This approach will use a method to translate optimization objectives defined at production and factory levels, into optimized maintenance policies at asset/production process levels.

MANUWORK | Balancing Human and Automation Levels for the Manufacturing Workplaces of the Future

01-10-2016

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31-03-2020

Calltopic: FoF.2016.04

: 9 | : 0
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Title Balancing Human and Automation Levels for the Manufacturing Workplaces of the Future
Description This will be done through development, implementation and testing of the following technological components: A tool for determining optimal human-automation levels for load balancing, based on methods
Comments MANUWORK Augmentede Reality based information distribution system will support the operators/workers with delivering work instructions at the working station.
 Periodic Reporting for period 1 - MANUWORK (Balancing Human and Automation Levels for the Manufacturing Workplaces of the Future) Result title Periodic Reporting for period 1 - MANUWORK (Balancing Human and Automation Levels for the Manufacturing Workplaces of the Future) Result description This requires new methods and tools for the design and operation of optimized manufacturing...
 Manufacturing the products of the future Taxon title Manufacturing the products of the future
 Complex structures, geometries and scale Comments MANUWORK Augmentede Reality based information distribution system will support the operators/workers with delivering work instructions at the working station.

DIGICOR | Decentralised Agile Coordination Across Supply Chains

01-10-2016

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30-09-2019

Calltopic: FoF.2016.11

: 22 | : 0
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Description European manufacturing competes in a global knowledge-driven economy, and thus increasingly seeks competitive advantage through quality, agility and personalisation based on latest advances in IT.
Comments Although, the tools provided through the DIGICOR Tool Store can also be used by individual manufacturing companies to plan, monitor and optimise their production processes.
 Periodic Reporting for period 1 - DIGICOR (Decentralised Agile Coordination Across Supply Chains) Result description Within WP3 (Architecture and System Specification) the development of the DIGICOR architecture and tools were completed.
 Other eco-system aspects Taxon title Other eco-system aspects
 AAA - Access, Authorisation and Authentication Taxon description Once authorized, and authenticated, access can be granted to the location, system, application, and / or information. Access control levels can thus be set up on different layers.
 Target clients Comments Although, the tools provided through the DIGICOR Tool Store can also be used by individual manufacturing companies to plan, monitor and optimise their production processes.

MUSIC | MUlti-layers control&cognitive System to drive metal and plastic production line for Injected Components

01-09-2012

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31-08-2016

Calltopic: FoF.ICT.2011.7.1

: 13 | : 6
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Title MUlti-layers control&cognitive System to drive metal and plastic production line for Injected Components
Description The development and integration of a completely new ICT tool, based on innovative Control and Cognitive system linked to real time monitoring, that allow an active control of quality, avoiding the presence
Comments Advanced Manufacturing:modelling of adaptive manufacturing.
 Monitoring System HW and SW Result title Monitoring System HW and SW
 The MUSIC guide to key-parameters in High Pressure Die Casting Result description transforming the acquired knowledge and control methods in know-how The final product “Control and Cognitive system” will impact on intelligent management of manufacturing information for new smart Result comments Manufacturing Manufacture of rubber and plastic products automated production line for Plastic product Manufacture of basic metals steel equipment for hot working production line Manufacture of fabricated
 Manufacturing the products of the future Taxon title Manufacturing
 RP 1.6 Material efficient Manufacturing processes Taxon title Manufacturing
 RP 2.12 Monitoring, Perception & Awareness on Manufacturing Taxon title Manufacturing
 Manufacturing Taxon title Manufacturing
 Manufacturing Cells Taxon title Manufacturing
 Manufacturing system levels Taxon title Manufacturing
 Autonomous /online/realtime Manufacturing Process Optimisation on machine level Taxon title Manufacturing
 R&I Objective 1.5: Advanced Manufacturing processes for smart and complex products Taxon title Manufacturing
 AAA - Access, Authorisation and Authentication Taxon description Once authorized, and authenticated, access can be granted to the location, system, application, and / or information. Access control levels can thus be set up on different layers.
 Domain 2: Adaptive and smart manufacturing systems Comments Advanced Manufacturing:modelling of adaptive manufacturing.
    Manufacturing system levels
    Comment:

    A fundamental innovative characteristic of digital twin platform, called Smart Prod ACTIVE, is the predictive Quality model integrating multi-resolution and multi-variate process data in a collaborative way to support the decision making process by Operator (Quality oriented), Production manager (Efficiency oriented - OEE) and Business manager (Cost-oriented)

      Production lines
      Comment:

      All stages of production line are connecteted to the Data-Driven Digital Twin platform

      Enterprise - Factory
      Comment:

      All different production lines and plants can be monitored wiht the same platform because it is felxible and scalable.

Z-Fact0r | Zero-defect manufacturing strategies towards on-line production management for European factories

01-10-2016

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31-03-2020

Calltopic: FoF.2016.03

: 11 | : 1
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Title Zero-defect manufacturing strategies towards on-line production management for European factories
Description European manufacturing is also a dominant element in international trade, leading the world in areas such as automotive, machinery and agricultural engineering.
Comments Since, the Knowledge management system will tune the whole production according to certain quality levels and customer satisfaction, it is highly anticipated that the overall performance of the system
 Deburring remanufacturing approaches Result title Deburring remanufacturing approaches
 Z-PREVENT Validation and Verification of KPIs Result description The models for the 5 KPIs (Productivity, Efficiency, Quality (Customer Satisfaction), Environmental Impact, and Inventory levels) will be measured and fine-tuned.
 Techniques for product reworking Result comments result_rcn_EC deliverableType_EC Documents, reports Additive manufacturing Additive manufacturing (AM) is a widely used set of techniques used to build objects by adding layer-upon-layer of material
 Digital manufacturing platforms Taxon title Digital manufacturing platforms
 AAA - Access, Authorisation and Authentication Taxon description Once authorized, and authenticated, access can be granted to the location, system, application, and / or information. Access control levels can thus be set up on different layers.
 Control technologies Comments Since, the Knowledge management system will tune the whole production according to certain quality levels and customer satisfaction, it is highly anticipated that the overall performance of the system

LEVEL-UP | Protocols and Strategies for extending the useful Life of major capital investments and Large Industrial Equipment

01-10-2019

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30-09-2023

Calltopic: DT-FOF-06-2019

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Description that enables a recursive, cost-effective, holistic and integrated application of circular principles to the digital uplifting of factory 4.0 capital investments; addressing issues at product, process, system
Organisation Technology Transfer System Srl - TTS
Comments be perform in the component, including laser techniques for additive manufacturing application.
 R&I Objective 2.2: De-manufacturing, re-manufacturing and recycling technologies for circular economy Comments be perform in the component, including laser techniques for additive manufacturing application.

Factory2Fit | Empowering and participatory adaptation of factory automation to fit for workers

01-10-2016

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30-09-2019

Calltopic: FoF.2016.04

: 18 | : 2
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Description This will further improve the competitiveness of European manufacturing industry and support the principle of responsible manufacturing industry.
Comments Future: Innovative tools are needed to support all factory actors in contributing to the design of manufacturing, and sharing their knowledge.
 Factory2Fit integration system Result title Factory2Fit integration system
 Periodic Reporting for period 1 - Factory2Fit (Empowering and participatory adaptation of factory automation to fit for workers) Result description higher social acceptance levels.
 Increasing human achievements in manufacturing systems Taxon title Increasing human achievements in manufacturing systems
 IoT - Internet of Things Taxon description The Internet of Things (IoT) is a system of interrelated computing devices, mechanical and digital machines, objects, animals or people that are provided with unique identifiers (UIDs) and the ability
 R&I Objective 4.4: Manufacturing Innovation and change management Comments Future: Innovative tools are needed to support all factory actors in contributing to the design of manufacturing, and sharing their knowledge.

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