Associated projects

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Description The system is specifically conceived for industrial sectors that suffer extremely high manufacturing costs because of part complexity and low volumes and the prohibitive cost of raw material.
  BOREALIS final demonstration Result description principle together with the benefits of monitoring vision systems.
  BOREALIS Machine : a new concept Result comments Specific use case requirements BOREALIS was born from the needs of those users that have started using additive manufacturing for small volumes production.
  Specific use case requirements Taxon title Specific use case requirements Search keywords use
  Intelligent machinery components, actuators and end-effectors Taxon description This includes the introduction of smart actuators and the use of advanced end-effectors composed of passive and active materials.
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Description We demonstrate the capabilities of the layered ReconCell System on three real use cases provided by the SMEs of our consortium and two more use cases, established through an open call.
  Final assembly & customization of drive systems and control boxes Result title Final assembly & customization of drive systems and control boxes
  Periodic Reporting for period 1 - ReconCell (A Reconfigurable robot workCell for fast set-up of automated assembly processes in SMEs) Result description required for monitoring of use cases provided by SMEs.
  Intelligent machinery components, actuators and end-effectors Taxon description This includes the introduction of smart actuators and the use of advanced end-effectors composed of passive and active materials.
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Description Concept The main concept of SIMUTOOL is the full modelling and simulation of the MW heating process using a combination of established modelling software packages (for the physicochemical phenomena) and CAD
  Periodic Reporting for period 1 - SIMUTOOL (Integrated design and novel tooling and process optimisation of microwave processing of composites) Result description Simulations produce data and take input CAD models and parameters; modern control systems utilise sensor data and control models, and finally, since everything uses or creates information and data, there
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Description The project will develop expert CAx technologies, smart components and monitoring and control systems tailored for the hybrid process in a cost-effective way and with structured knowledge about LMD process
  Periodic Reporting for period 1 - PARADDISE (A Productive, Affordable and Reliable solution for large scale manufacturing of metallic components by combining laser-based ADDItive and Subtractive processes with high Efficiency) Result description This module was created programming a user-friendly interface and integrated with existing CAD and CAM modules.
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Description SLM together with its related pre- and post-processes, Hybridization of SLM with MIM, Adaptive process control of SLM, system level integration of a modular platform, open access to an easy-to-use
  Periodic Reporting for period 1 - MAESTRO (Modular laser based additive manufacturing platform for large scale industrial applications) Result description MIM/DMLS Manufacturing: A preform manufacturing will be done using Metal Injection Moulding (MIM) that will allow dedicating the DMLS specifically for complex parts that require higher precision and use
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Description The OPENHYBRID project will overcome the technical and commercial barriers of current hybrid manufacturing systems to deliver a single manufacturing system capable of undertaking a wider range of processes
  Periodic Reporting for period 1 - OpenHybrid (Developing a novel hybrid AM approach which will offer unrivalled flexibility, part quality and productivity) Result description M1 to M18 so far, include; *Industrial requirements; * Process tool development for OpenHybrid system; * Material and Process parameter development; * Process monitoring; * Process modelling; * CAD
  Condition and performance monitoring Taxon description Detecting, measuring and monitoring the variables, events and situations will increase the performance and reliability of manufacturing systems.
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Title Strategies and Predictive Maintenance models wrapped around physical systems for Zero-unexpected-Breakdowns and increased operating life of Factories
Description life of assets (Z-ESTIMATE), the management of the aforementioned strategies through event modelling, KPI monitoring and real-time decision support (Z-MANAGE), the replacement, reconfiguration, re-use
  Operating systems Taxon title Operating systems Search keywords systems
  Intelligent machinery components, actuators and end-effectors Taxon description This includes the introduction of smart actuators and the use of advanced end-effectors composed of passive and active materials.
  Human Machine Interfaces Comments CAD and CAE models would be useful in mapping these values into a 3D visualisation.
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Description In addition, sensor systems in combination with products incorporated in the Internet of Things (IoT), are becoming increasingly common.
  Periodic Reporting for period 1 - FALCON (Feedback mechanisms Across the Lifecycle for Customer-driven Optimization of iNnovative product-service design) Result description In addition, sensor systems in combination with products incorporated in the Internet of Things (IoT), are becoming increasingly common.
  From Product/Services Systems (product centric approach) to Services through Product (solution oriented approach) Taxon description automotive) are already competing in the international markets providing to their customers a composition of services for product operation (e.g. maintenance, reliability, upgrades), and end-of-life use Search keywords Systems
  Collaborative and decentralized application architectures and development tools Comments CAD, PLM, ERP systems) 4) provide collaborative, cross-disciplinary design and decision-support for stakeholders involved in the product-service lifecycle.

Associated results & demonstrators

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Title Periodic Reporting for period 1 - 4D hybrid (Novel ALL-IN-ONE machines, robots and systems for affordable, worldwide and lifetime Distributed 3D hybrid manufacturing and repair operations)
Description A dedicated 4D Engineering CAD/CAE/CAM Platform, which covers the lifecycle of the reference product family where multiple processes and hybrid resources are integrated for the (re)manufacturing stage.