Continuous monitoring of the condition and performance of the manufacturing system on component and machine level, enables sustainable and competive manufacturing, also by introducing autonomous diagnosis capabilities and context-awareness. Detecting, measuring and monitoring the variables, events and situations will increase the performance and reliability of manufacturing systems. This involves advanced metrology, calibration and sensing, signal processing and model-based virtual sensing for a wide range of applications, e.g. event pattern detection, diagnostics, anomaly detection, prognostics and predictive maintenance.

Associated projects

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  Process Modelling Representation and Monitoring Framework Result title Process Modelling Representation and Monitoring Framework
  Industrial use cases for an Integrated Information Management System Result description ; life-cycle, in the design, interconnection and implementation of models and protocols for the manufacturing sector, and in the streamlining of the various maintenance related processes (predictive, condition-based
  Condition and performance monitoring Taxon title Condition and performance monitoring Taxon description Continuous monitoring of the condition and performance of the manufacturing system on component and machine level, enables sustainable and competive manufacturing, also by introducing autonomous diagnosis Search keywords Condition performance monitoring Comments Continuous monitoring of the condition and performance of specific critical parts (equipment, infrastructure and environment) of the manufacturing system will provide feedback to the real-time brokering
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  DELIVERABLE D6.3 - Dissemination and Communication Plan Result description – and to present relevant Key Performance Indicators (KPIs).
  Condition and performance monitoring Taxon title Condition and performance monitoring Taxon description Continuous monitoring of the condition and performance of the manufacturing system on component and machine level, enables sustainable and competive manufacturing, also by introducing autonomous diagnosis Search keywords Condition performance monitoring
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  Multi-modal monitoring subsystem (classification algorithm for security and safety state based on machine learning methods) Result title Multi-modal monitoring subsystem (classification algorithm for security and safety state based on machine learning methods)
  Periodic Reporting for period 1 - HORSE (Smart integrated Robotics system for SMEs controlled by Internet of Things based on dynamic manufacturing processes) Result description Monitoring/management of tasks, robots and workers ?
  Condition and performance monitoring Taxon title Condition and performance monitoring Taxon description Continuous monitoring of the condition and performance of the manufacturing system on component and machine level, enables sustainable and competive manufacturing, also by introducing autonomous diagnosis Search keywords Condition performance monitoring
  IoT - Internet of Things Comments HORSE adopts the IoT paradigm and OSGI middleware enabling and facilitating remote control and monitoring of the production line and the available resources and ease installation.
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Description In this new landscape, manufacturers do not sell a physical product, but its usage (renting, pay-x-use) or its outcome (pay-x-performance).
  (KER G5)Service solution for Condition Based Maintenance (CBM) of Robot Cells Result title (KER G5)Service solution for Condition Based Maintenance (CBM) of Robot Cells
  (KER G4)Service solution of Condition Based Maintenance (CBM) for new generation Machine Tool electro-spindles Result description from a purely performance to a reliability driven concept.
  (KER G2)T-REX platform and tools for an easy to deploy PdM solution for Fleet-Wide Asset Health Management Result comments Construction Easy-deploy-PdM-methodology and tools can be applied for the condition monitoring and health asessment of the equipments and/or their components.
  Condition and performance monitoring Taxon title Condition and performance monitoring Taxon description Continuous monitoring of the condition and performance of the manufacturing system on component and machine level, enables sustainable and competive manufacturing, also by introducing autonomous diagnosis Search keywords Condition performance monitoring Comments Condition-based Maintenance (CbM) supported by new Condition Monitoring devices and remote monitoring Fleet Management systems.
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Description ComMUnion will address the following key innovations: Texturing and cleaning based on high speed laser scanning for surface condition.
  Periodic Reporting for period 1 - ComMUnion (Net-shape joining technology to manufacture 3D multi-materials components based on metal alloys and thermoplastic composites) Result description High-speed laser texturing and cleaning will overcome the limitations of current joining technologies to provide great performance joints.
  Condition and performance monitoring Taxon title Condition and performance monitoring Taxon description Continuous monitoring of the condition and performance of the manufacturing system on component and machine level, enables sustainable and competive manufacturing, also by introducing autonomous diagnosis Search keywords Condition performance monitoring
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Description Borealis project aims to develop a completely new concept of additive manufacturing machine: the solution is conceived as integration of a new architecture, a new manufacturing processes, a specific monitoring
  Periodic Reporting for period 2 - BOREALIS (Borealis ? the 3A energy class Flexible Machine for the new Additive and Subtractive Manufacturing on next generation of complex 3D metal parts.) Result description In line process monitoring and closed loop control of the process; ? Dynamic optimization of the deposition strategy to keep the machine performance on target; ?
  BOREALIS Machine : a new concept Result comments Performance characteristics BOREALIS has been conceived to reach high performances, in terms of productivity end efficiency.
  Condition and performance monitoring Taxon title Condition and performance monitoring Taxon description Continuous monitoring of the condition and performance of the manufacturing system on component and machine level, enables sustainable and competive manufacturing, also by introducing autonomous diagnosis Search keywords Condition performance monitoring
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Description Main challenges are reducing ramp-up phases, optimizing production plants to increase the cost-efficiency, reducing time to production with condition monitoring techniques and optimise supply chains including
  Periodic Reporting for period 2 - IMPROVE (Innovative Modeling Approaches for Production Systems to raise validatable efficiency) Result description Condition monitoring of the manufacturing system uses simulations of learned normal behaviour models to forecast maintenance requirements.
  Condition and performance monitoring Taxon title Condition and performance monitoring Taxon description Continuous monitoring of the condition and performance of the manufacturing system on component and machine level, enables sustainable and competive manufacturing, also by introducing autonomous diagnosis Search keywords Condition performance monitoring
  RP 3.2 Intelligent maintenance systems for increased reliability of production systems Comments Condition monitoring, predictive maintenance, root cause analysis.
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Description On the one hand, machining process modelling empowered by High Performance Computing technologies allows simulating precisely the cutting process including force and surface quality.
  Periodic Reporting for period 1 - MC-SUITE (ICT Powered Machining Software Suite) Result description s machines are now connected to the monitoring platform.
  Condition and performance monitoring Taxon title Condition and performance monitoring Taxon description Continuous monitoring of the condition and performance of the manufacturing system on component and machine level, enables sustainable and competive manufacturing, also by introducing autonomous diagnosis Search keywords Condition performance monitoring

Associated results & demonstrators

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