Associated projects

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Comments Regarding adaptability, the system is able to generate the operation trajectories needed for each complex workpiece, and to learn along the execution of each operation.
 Periodic Reporting for period 1 - COROMA (Cognitively enhanced robot for flexible manufacturing of metal and composite parts) Result description The three prototypes will be trialed and undergo complex tests, and will be validated by the specialist partners in each one of the industrial sectors.
 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale Comments Regarding adaptability, the system is able to generate the operation trajectories needed for each complex workpiece, and to learn along the execution of each operation.
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Description structures and geometries, while being 100% waste-free along the whole manufacturing chain.
 Periodic Reporting for period 1 - REProMag (Resource Efficient Production Route for Rare Earth Magnets) Result description The project was presented under the topic FoF-02-2014: Manufacturing processes for complex structures and geometries with efficient use of materials.
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Description However, whilst some hybrid structures do exist, these are typically combinations of relatively isotropic materials, which only go part of the way to optimising the amount of materials used in the structure
 Case Study: Wing Profile Result description This part is selected specifically in order to demonstrate the processing developments of multiple robots co-operating to layup on complex curved surfaces.For this purpose it is necessary to begin with
 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
 Advanced manufacturing processes Taxon description materials (including nano-materials) are emerging but are not yet developing to their full advantage since robust manufacturing methods to deliver these products and materials are not developed for large scale
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Comments Demonstrators are on large scale products such as boats and bridges - http://reform.eu.com/about/about.aspx?
 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale Comments Demonstrators are on large scale products such as boats and bridges - http://reform.eu.com/about/about.aspx?
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
 Methods for handling of parts, metrology and inspection Taxon description Methods for handling of parts, metrology and inspection require development also to ensure ability to manufacture at scale (volume) with high reliability.
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Description Multi-scale metal/CFRP modelling, self-adaptive process control, and quality diagnosis based on multimodal active imaging.
 Periodic Reporting for period 1 - ComMUnion (Net-shape joining technology to manufacture 3D multi-materials components based on metal alloys and thermoplastic composites) Result description Process simulation at a multi-scale level.
 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
 Advanced manufacturing processes Taxon description materials (including nano-materials) are emerging but are not yet developing to their full advantage since robust manufacturing methods to deliver these products and materials are not developed for large scale
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Comments New materials from recycled textiles were manufactured on pilot scale. Reduction of industrial waste, or using residual materials in a circular industry were two major objectives.
 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
 Supply chain and value network efficiency Taxon description Over the next decade, for a wide range of complex products, the holistic optimization of performance will push towards new multi-material and multi-functional solutions.
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Title The 3A energy class Flexible Machine for the new Additive and Subtractive Manufacturing on next generation of complex 3D metal parts.
Description Borealis project targets a TRL 6 and provide as outcome of three years work two complete Borealis machine in two dimensions, a lab scale machine and a full size machine, which are foreseen to be translated
 Periodic Reporting for period 2 - BOREALIS (Borealis ? the 3A energy class Flexible Machine for the new Additive and Subtractive Manufacturing on next generation of complex 3D metal parts.) Result title the 3A energy class Flexible Machine for the new Additive and Subtractive Manufacturing on next generation of complex 3D metal parts.)
 BOREALIS final demonstration Result description During the demo it was performed the DED process with geometries and parts able to demonstrate the principles of Borealis machine as large scale part realization and the use of preheating and post-heating
 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
 Advanced manufacturing processes Taxon description materials (including nano-materials) are emerging but are not yet developing to their full advantage since robust manufacturing methods to deliver these products and materials are not developed for large scale
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Comments The drum production equipment is very complex, highly automated and critical from many perspectives.
 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
 Advanced manufacturing processes Taxon description materials (including nano-materials) are emerging but are not yet developing to their full advantage since robust manufacturing methods to deliver these products and materials are not developed for large scale
 Specific use case requirements Comments The drum production equipment is very complex, highly automated and critical from many perspectives.
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Description It is first kind of the machine developed specifically for the manufacture of miniature to micro-sized bulk components with controlled micro-structures, using a wide range of powder materials.
Comments The parts to be manufactured in the project are miniaturised components with complex geometries and high accuracy.
 Multiscale modelling methods and the software for the analysis of the Micro-FAST process Result description ICL is developing modelling methods and a system for multi-scale analysis and integrated process-simulation, predictions of microstructure/pore and of the component-forms at the macro-scale for the components
 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale Comments The parts to be manufactured in the project are miniaturised components with complex geometries and high accuracy.
 Sub-Domain 1.2 Complex structures, geometries and scale Taxon title Complex structures, geometries and scale
 Methods for handling of parts, metrology and inspection Taxon description Methods for handling of parts, metrology and inspection require development also to ensure ability to manufacture at scale (volume) with high reliability.

Associated results & demonstrators

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