Associated projects

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Title Smart integrated Robotics system for SMEs controlled by Internet of Things based on dynamic manufacturing processes
 Complete System Design - Public Version Result title Complete System Design - Public Version
 First system deployed at factories sites Result description First demonstration of deployment scenario, including the deployment diagram of the system, its components and services and the existing legacy systems that will be interfaced with it.
 Manufacture of railway system components Taxon title Manufacture of railway system components
 Intelligent machinery components, actuators and end-effectors Taxon description Intelligent components enable the deployment of safe, energy-efficient, accurate and flexible or reconfigurable products and production systems.
 Scalability Comments New technologies and components can be integrated and take advantage of the capabilities that the HORSE platform provides.
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Title Resource-Efficient Factory Of Recyclable Manufacturing composite Components
Description The goals of REFORM are to reduce manufacturing scrap, waste and pollution and to develop methods to improve the recylability and reuse of composite components.
 Abrasive waterjet and garnet recycling system Result title Abrasive waterjet and garnet recycling system Result description The recycling system is capable to drain the water and abrasive from an AWJ machine tank after cutting process. Result comments system components Manufacture of aero components
 Waterjet hardware Result comments system components Manufacture of aero components
 Manufacture of railway system components Taxon title Manufacture of railway system components
 Control technologies Taxon description communication technologies, system modelling approaches and distributed intelligence architectures.
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Description The main objective of Twin-Control is the development of a simulation and control system that integrates the different aspects that affect machine tool and machining performance.
 Local Monitoring and Control System Result title Local Monitoring and Control System
 Periodic Reporting for period 2 - TWIN-CONTROL (Twin-model based virtual manufacturing for machine tool-process simulation and control) Result description In addition, lifecycle concepts like energy consumption and end-life of components will be integrated too.
 Machine Tool Digital Twin with Life Cycle features Result comments Manufacture of motor vehicles, trailers and semi-trailers Manufacture of railway system components Manufacture of aero components Design Engineering Product Lifecycle Management (PLM) Simulation
 Manufacture of railway system components Taxon title Manufacture of railway system components
 Data acquisition Taxon description The components of data acquisition systems include: Sensors, to convert physical parameters to electrical signals.
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Title Plug and Produce Components for Optimum Dynamic Performance Manufacturing Systems
Description New smart fixturing devices have been developed in the project based on an active damper and advanced clamping system.
 Machine Tool Component 6: Adaptative System for Chatter Free High Speed Machining Result title Machine Tool Component 6: Adaptative System for Chatter Free High Speed Machining Result comments Manufacture of other transport equipment Manufacture of railway system components Manufacture of aero components
 Demonstrator 9: Wireless Communicated High-Speed Spindle Result description The system has been realized using COTS-Components and is therefore easy to adapt to specific needs and inexpensive which suits well for the application in machine tools.
 Machine Tool Component 7: Wireless Monitored High Speed Spindle Result description The system has been realized using COTS-Components and is therefore easy to adapt to specific needs and inexpensive which suits well for the application in machine tools. Result comments Manufacture of other transport equipment Manufacture of railway system components Manufacture of aero components
 Machine Tool Component 1: Roughing 5F Milling Head Result comments Manufacture of other transport equipment Manufacture of railway system components Manufacture of aero components
 Demonstrator 1: 5F Heavy Duty Spindle Head Installed in SORALUCE FL6000 Milling Machine Machining Steel C45 Parts Result comments Manufacture of other transport equipment Manufacture of railway system components Manufacture of aero components
 Software Result 1: Active Damping Function for Heavy Duty machines Result comments Manufacture of other transport equipment Manufacture of railway system components Manufacture of aero components
 Demonstrator 3: 5F High Speed Spindle Head Installed in BIZKOR Machining Center Machining T7075-T6 Aluminium Parts Result comments Manufacture of other transport equipment Manufacture of railway system components Manufacture of aero components
 Demonstrator 4: Magnetorheological Damper Integrated with a Swivel Type Fixturing System for Automotive Applications Result comments Manufacture of other transport equipment Manufacture of railway system components Manufacture of aero components
 Software Result 2: Stability Function for Heavy Duty Machines Result comments Manufacture of other transport equipment Manufacture of railway system components Manufacture of aero components
 Demonstrator 5: One Station Fixture with an Integrated Self-Tuning Eddy-Current Damper Installed in SORALUCE SV6000 Milling Machine Machining Steel C45 Parts Result comments Manufacture of other transport equipment Manufacture of railway system components Manufacture of aero components
 Demonstrator 6: Adaptive Fixturing Device. Result comments Manufacture of other transport equipment Manufacture of railway system components Manufacture of aero components
 Machine Tool Component 3: Magnetorheological Damper Result comments Manufacture of other transport equipment Manufacture of railway system components Manufacture of aero components
 Machine Tool Component 4: Eddy Current Damper Result comments Manufacture of other transport equipment Manufacture of railway system components Manufacture of aero components
 Demonstrator 8: HPC Absolute Calibrator Demonstrator Result comments Manufacture of other transport equipment Manufacture of railway system components Manufacture of aero components
 Machine Tool Component 5: Adaptive Fixturing Device Result comments Manufacture of other transport equipment Manufacture of railway system components Manufacture of aero components
 Sensor/Actuator/Hardware Result 3: HPC Absolute Dynamic Calibrator Result comments Manufacture of other transport equipment Manufacture of railway system components Manufacture of aero components
 Manufacture of railway system components Taxon title Manufacture of railway system components
 Intelligent machinery components, actuators and end-effectors Taxon description Intelligent components enable the deployment of safe, energy-efficient, accurate and flexible or reconfigurable products and production systems.
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Description without creating an overloaded, hardly manageable system.
Organisation Technology Transfer System Srl - TTS
 Requirements Communication App Result comments Manufacture of motor vehicles, trailers and semi-trailers Manufacture of other transport equipment Manufacture of railway system components Manufacture of aero components Information and communication
 Delivery Time Estimation App Result comments Manufacture of motor vehicles, trailers and semi-trailers Manufacture of other transport equipment Manufacture of railway system components Manufacture of aero components Information and communication
 Manufacture of railway system components Taxon title Manufacture of railway system components
 Supply chain and value network efficiency Taxon description These challenges must be faced along the entire supply chain involving OEMs, components suppliers and SMEs due to the typical supply chain of a complex product.
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Organisation SOFTEC SOFTWARETECHNIK UND SYSTEM BERATUNG
 Periodic Reporting for period 3 - MEMAN (Integral Material and Energy flow MANagement in MANufacturing metal mechanic sector) Result description CASTING The casting sector comprises a large number of sectors, including mobility (aviation, railway, shipping, automotive), energy, agribusiness, and chemicals.
 Supply chain and value network efficiency Taxon description These challenges must be faced along the entire supply chain involving OEMs, components suppliers and SMEs due to the typical supply chain of a complex product.
 Towards circular ecomomy Comments MEMAN Project activities will consider how changes upstream affect performance, consumption or energy flow among the several functional units that compose a production scenario, from the design of components
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 System Design and Optimization Result title System Design and Optimization Result description The System Design and Optimization Tool is composed of a set of different interacting software components.
 PLM Frugal Framwework Result comments Manufacture of motor vehicles, trailers and semi-trailers Manufacture of other transport equipment Manufacture of railway system components Manufacture of aero components
 Global Order Assignment Result comments Manufacture of motor vehicles, trailers and semi-trailers Manufacture of other transport equipment Manufacture of railway system components Manufacture of aero components
 JIT-Specification Result comments Manufacture of motor vehicles, trailers and semi-trailers Manufacture of other transport equipment Manufacture of railway system components Manufacture of aero components
 Local order scheduling for Lines Result comments Manufacture of motor vehicles, trailers and semi-trailers Manufacture of other transport equipment Manufacture of railway system components Manufacture of aero components
 Local Job Shop (Re-) Scheduling Result comments Manufacture of motor vehicles, trailers and semi-trailers Manufacture of other transport equipment Manufacture of railway system components Manufacture of aero components
 Network Design and Re-Design Tool Result comments Manufacture of motor vehicles, trailers and semi-trailers Manufacture of other transport equipment Manufacture of railway system components Manufacture of aero components
 Virtual Customer Inspection and Feedback Result comments Manufacture of motor vehicles, trailers and semi-trailers Manufacture of other transport equipment Manufacture of railway system components Manufacture of aero components
 Visibility of Production Status Result comments Manufacture of motor vehicles, trailers and semi-trailers Manufacture of other transport equipment Manufacture of railway system components Manufacture of aero components
 Customer Feedback Management Tool Result comments Manufacture of motor vehicles, trailers and semi-trailers Manufacture of other transport equipment Manufacture of railway system components Manufacture of aero components
 Augmented reality tool for maintenance Result comments Manufacture of motor vehicles, trailers and semi-trailers Manufacture of other transport equipment Manufacture of railway system components Manufacture of aero components
 Augmented reality tool for product configuration Result comments Manufacture of motor vehicles, trailers and semi-trailers Manufacture of other transport equipment Manufacture of railway system components Manufacture of aero components
 Customer Feedback Gathering Tool for domestic appliances Result comments Manufacture of motor vehicles, trailers and semi-trailers Manufacture of other transport equipment Manufacture of railway system components Manufacture of aero components
 Customer Feedback Gathering Tool for robotics equipment and maintenance service Result comments Manufacture of motor vehicles, trailers and semi-trailers Manufacture of other transport equipment Manufacture of railway system components Manufacture of aero components
 Supplier selection and network design tool Result comments Manufacture of motor vehicles, trailers and semi-trailers Manufacture of other transport equipment Manufacture of railway system components Manufacture of aero components
 Plant Capability Assessment Tool Result comments Manufacture of motor vehicles, trailers and semi-trailers Manufacture of other transport equipment Manufacture of railway system components Manufacture of aero components
 Rules-based Engineering Tool Result comments Manufacture of motor vehicles, trailers and semi-trailers Manufacture of other transport equipment Manufacture of railway system components Manufacture of aero components
 Manufacture of railway system components Taxon title Manufacture of railway system components
 Supply chain and value network efficiency Taxon description These challenges must be faced along the entire supply chain involving OEMs, components suppliers and SMEs due to the typical supply chain of a complex product.
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 At the moment the only innovation is the knowledge about the “in-situ” and “ex-situ” control measurement. In the next future the knowledge about the methodology for electroplating the external surfaces of real components with Ionic Liquids woul Result title In the next future the knowledge about the methodology for electroplating the external surfaces of real components with Ionic Liquids woul
 Knowledge about the methodology to manage, characterize and control ionic liquid for electrodeposition in aeronautic sector Result description In the next future the knowledge about the methodology for electroplating the external surfaces of real components with Ionic Liquids would be an innovation from the past.
 Process to produce coatings for automotive sector by electrodeposition of Aluminium from ionic liquids Result comments Manufacturing Manufacture of rubber and plastic products Manufacture of fabricated metal products, except machinery and equipment Manufacture of other transport equipment Manufacture of railway system
 Manufacture of railway system components Taxon title Manufacture of railway system components
 Advanced manufacturing processes Taxon description The efficiency and sustainability of both the manufacturing of actual and future products is still very much determined by the processes that shape and assemble the components of these products.
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Description computational services on the cloud, it will investigate and create new business models to use these kinds of services on demand and it will continuously be refined by means of involving more users and more system
 CUSTOMISE - Cyber physical system-enabled, sustainable system for optimised machining processes Result title CUSTOMISE - Cyber physical system-enabled, sustainable system for optimised machining processes
 Simulating the Safety of a Hydropower Plant as a System on the Cloud Result description they work together as a system.
 CLISOD - Cloud Implementation For Suspension Optimal Design Result comments Manufacturing Manufacture of motor vehicles, trailers and semi-trailers Shock absorbers for racing vehicles Manufacture of other transport equipment Manufacture of railway system components Rear suspension
 Manufacture of railway system components Taxon title Manufacture of railway system components
 Supply chain and value network efficiency Taxon description These challenges must be faced along the entire supply chain involving OEMs, components suppliers and SMEs due to the typical supply chain of a complex product.
 Number of developed systems and technologies Comments In terms od system components and exploitable results, CloudFlow delivers roughly 50 new solutions, each experiment has an exploitable result for the end user involved and for the independent software
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Organisation Technology Transfer System Srl - TTS
 Anthropometric Scanning Tool Result description FAST features a 3D stereo camera system consisting of 2 calibrated industrial cameras.
 Assessment Module Result comments Manufacture of motor vehicles, trailers and semi-trailers Manufacture of other transport equipment Manufacture of railway system components Manufacture of aero components Agriculture, forestry and
 Manufacture of railway system components Taxon title Manufacture of railway system components

Associated results & demonstrators

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Description By means of the damper the amplitude of the resonance frequency in the FRF decreases significantly, therefore succeeding in adding damping to the system.
  Manufacture of railway system components Taxon title Manufacture of railway system components
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Title Demonstrator 4: Magnetorheological Damper Integrated with a Swivel Type Fixturing System for Automotive Applications
Description The DVA is efficient only when its natural frequency is close to the natural frequency of the original system.
  Manufacture of railway system components Taxon title Manufacture of railway system components

Demonstrator 6: Adaptive Fixturing Device.

Project: DYNXPERTS

Type:

Updated at: 21-06-2018

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Description This issues demand usually a lot of different components e.g. clamping jaws to adapt fixtures to a new workpiece. - The appearance of self exited vibrations (chatter) during the chip removal.
  Manufacture of railway system components Taxon title Manufacture of railway system components