Associated projects

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Title Ecosystem for Collaborative Manufacturing Processes _ Intra- and Interfactory Integration and Automation
Description Data across the (multi-sided) company internal value chain is integrated by the IIMS with optimisation and modelling tools for resource management including innovative, multi-level, real-time
  Process Modelling Representation and Monitoring Framework Result title Process Modelling Representation and Monitoring Framework
  Interoperability for M2M & HMI in factory environments I Result description The machine to machine communication protocols that are used in manufacturing are described in detail.
  Interoperability for M2M & HMI in factory environments II Result description The machine to machine communication protocols that are used in manufacturing are described in detail.
  Digital Factory Model II Result comments , sensors, buildings and process modellinghas been conducted.
  Autonomous /online/realtime Manufacturing Process Optimisation on machine level Taxon title Autonomous /online/realtime Manufacturing Process Optimisation on machine level Search keywords Autonomous online realtime Manufacturing Process Optimisation machine level
  Condition and performance monitoring Taxon description Continuous monitoring of the condition and performance of the manufacturing system on component and machine level, enables sustainable and competive manufacturing, also by introducing autonomous diagnosis
  IoT - Internet of Things Comments The Digital Factory Model (DFM) will provide an integrated representation of the intra-factory domain at machine-level, end-user-level, and process-level.
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Description The advanced analytics and reconfiguration capabilities to be developed in SAFIRE will be based on mastering the big data challenges associated with manufacturing (sensor and process data), enterprise
  Optimisation Metrics and Benchmarking Result title Optimisation Metrics and Benchmarking
  SAFIRE Electrolux pilot: Cloud-driven product optimization Result description Within the SAFIRE Project Electrolux seeks to address the use-case where products connected to a cloud-based system can be optimized through a reconfiguration process (Cloud-driven product optimization
  Methodology for Dynamic and Predictable Reconfiguration and Optimisation Engine Result comments result_rcn_EC deliverableType_EC Documents, reports IoT enabled SCADA, MOM-MES, ERP (…) connectivity Autonomous /online/realtime Manufacturing Process Optimisation on factory level
  Autonomous /online/realtime Manufacturing Process Optimisation on factory level Taxon title Autonomous /online/realtime Manufacturing Process Optimisation on factory level Search keywords Autonomous online realtime Manufacturing Process Optimisation level
  AAA - Access, Authorisation and Authentication Taxon description More practical in an industrial setting for Digital Manufacturing Platforms, an authorized person can get access to an operational machine in order to update it, or investigate its contents.
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Description Comau is an integrated company, including 20 subsidiaries, which develops and produces process automation, manufacturing and service products and specializes in welding robots Systems Sunlight S.A.,
  Online Intelligent Decision Support for Workers/Technicians at Continuous Process Systems Result title Online Intelligent Decision Support for Workers/Technicians at Continuous Process Systems
  DELIVERABLE D1.1 - User group definitions, end-user needs, requirement analysis and development guidelines Result description This deliverable describes the requirements of the prototype applications for the three end-users test-beds: discrete manufacturing in automotive, discrete manufacturing for batteries and continuous process Result comments Manufacturing
  iDSS-Decision Support System for Incident Detection and Maintenance in Industries Result comments Manufacturing
  Industry Oriented Gamification Tools Result comments Manufacturing
  Human Resources Workload Balancing Toolkit Result comments Manufacturing
  Augmented Reality Glasses Result comments Manufacturing
  "On-the-job" Training and Educational Platform Result comments Manufacturing
  INDUSTRIAL PILOT DEMONSTRATOR 1- CERTH/CPERI – Chemical Process & Energy Resources Institute Result comments Manufacturing
  INDUSTRIAL PILOT DEMONSTRATOR 2 - SUNLIGHT – Battery Construction Industry Result comments Manufacturing
  INDUSTRIAL PILOT DEMONSTRATOR 3 - COMAU – Automotive Industry Result comments Manufacturing
  Autonomous /online/realtime Manufacturing Process Optimisation on machine level Taxon title Autonomous /online/realtime Manufacturing Process Optimisation on machine level Search keywords Autonomous online realtime Manufacturing Process Optimisation machine level
  Condition and performance monitoring Taxon description Continuous monitoring of the condition and performance of the manufacturing system on component and machine level, enables sustainable and competive manufacturing, also by introducing autonomous diagnosis
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Description Also, a wide range of migration scenarios will be evaluated in the scope of a CPS manufacturing testbed.
  Periodic Reporting for period 1 - FAR-EDGE (Factory Automation Edge Computing Operating System Reference Implementation) Result description As part of this process, FAR-EDGE aspires to: Provide a novel paradigm for decentralized automation solutions in manufacturing, which will open new horizons in mass-customization and reshoringOffer
  FAR-EDGE Volvo Pilot: Mass-Customization Result comments Manufacturing Manufacture of motor vehicles, trailers and semi-trailers Trucks
  Autonomous /online/realtime Manufacturing Process Optimisation on factory level Taxon title Autonomous /online/realtime Manufacturing Process Optimisation on factory level Search keywords Autonomous online realtime Manufacturing Process Optimisation level
  AAA - Access, Authorisation and Authentication Taxon description More practical in an industrial setting for Digital Manufacturing Platforms, an authorized person can get access to an operational machine in order to update it, or investigate its contents.
  Significant innovations and achievements Comments DLT allows several autonomous local processes to cooperate as peers in the scope of the same global process, the required state synchronization and common business loging being implemented
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Description ReconCell develops a new type of robot workcell, its required process infrastructures and the economic framework for automated robot assembly, especially designed for the needs of SMEs.
  Periodic Reporting for period 1 - ReconCell (A Reconfigurable robot workCell for fast set-up of automated assembly processes in SMEs) Result description The proposed workcell is based on novel technologies for programming, monitoring and executing assembly operations in an autonomous way.
  Autonomous /online/realtime Manufacturing Process Optimisation on machine level Taxon title Autonomous /online/realtime Manufacturing Process Optimisation on machine level Search keywords Autonomous online realtime Manufacturing Process Optimisation machine level
  Flexibility Taxon description Flexibility in manufacturing means the ability to deal with slightly or greatly mixed parts, to allow variation in parts assembly and variations in process sequence, change the production volume and
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Description UPTIME will enable manufacturing companies to reach Gartner's level 4 of data analytics maturity (optimized decision-making) in order to improve physically-based models and to synchronise maintenance
  Autonomous /online/realtime Manufacturing Process Optimisation on machine level Taxon title Autonomous /online/realtime Manufacturing Process Optimisation on machine level Search keywords Autonomous online realtime Manufacturing Process Optimisation machine level
  Condition and performance monitoring Taxon description Continuous monitoring of the condition and performance of the manufacturing system on component and machine level, enables sustainable and competive manufacturing, also by introducing autonomous diagnosis
  Resource efficient, sustainable products Comments adoption of predictive maintenance and demonstrate more accurate, secure and trustworthy techniques at component, machine and system level.
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Description Fortissimo 2 will drive the uptake of advanced modelling, simulation and data analytics by European engineering and manufacturing SMEs and mid-caps.
  Cloud-based-HPC optimisation of manufacturing processes Result title Cloud-based-HPC optimisation of manufacturing processes Result comments /online/realtime Manufacturing Process Optimisation on machine level
  Cloud-based HPC processing for knowledge generation in camshaft manufacture Result description Monitoring of the manufacturing process generates a massive amount of data which could be used as a basis for machine learning to improve the production process. Result comments /online/realtime Manufacturing Process Optimisation on machine level
  HPC based high-resolution modelling of magnets Result comments /online/realtime Manufacturing Process Optimisation on machine level
  Near Real-time Analysis of Airframe Certification Test Data Result comments /online/realtime Manufacturing Process Optimisation on machine level
  Autonomous /online/realtime Manufacturing Process Optimisation on machine level Taxon title Autonomous /online/realtime Manufacturing Process Optimisation on machine level Search keywords Autonomous online realtime Manufacturing Process Optimisation machine level
  Product quality - Quality assurance Taxon description i.e. to the left of a linear process diagram reading left to right.
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Title Twin-model based virtual manufacturing for machine tool-process simulation and control
Description European machine tool builders, part manufacturers and other agents have to work together to increase the competitiveness of European manufacturing industry.
  Periodic Reporting for period 2 - TWIN-CONTROL (Twin-model based virtual manufacturing for machine tool-process simulation and control) Result title Periodic Reporting for period 2 - TWIN-CONTROL (Twin-model based virtual manufacturing for machine tool-process simulation and control) Result description The novelty of this approach consists in the integration of new machining process models that provides the chance to evaluate machine tool performance during manufacturing operations.
  Machine Tool Digital Twin with Life Cycle features Result description The novelty of this approach consists in the integration of new machining process models that provides the chance to evaluate machine tool performance during manufacturing operations.
  Local Monitoring and Control System Result comments Use-phase of manufacturing system (producing products) Product Production of product Autonomous /online/realtime Manufacturing Process Optimisation on machine level
  Autonomous /online/realtime Manufacturing Process Optimisation on machine level Taxon title Autonomous /online/realtime Manufacturing Process Optimisation on machine level Search keywords Autonomous online realtime Manufacturing Process Optimisation machine level
  AAA - Access, Authorisation and Authentication Taxon description More practical in an industrial setting for Digital Manufacturing Platforms, an authorized person can get access to an operational machine in order to update it, or investigate its contents.
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Description The Z-Break solution comprises the introduction of eight (8) scalable strategies at component, machine and system level targeting the prediction occurrence of failure (Z-PREDICT), the early detection
  Autonomous /online/realtime Manufacturing Process Optimisation on machine level Taxon title Autonomous /online/realtime Manufacturing Process Optimisation on machine level Search keywords Autonomous online realtime Manufacturing Process Optimisation machine level
  Condition and performance monitoring Taxon description Continuous monitoring of the condition and performance of the manufacturing system on component and machine level, enables sustainable and competive manufacturing, also by introducing autonomous diagnosis
  Waste minimisation Comments Z-Bre4k will contribute to the optimisation of the manufacturing processesresulting in significantly less waste and scrap.
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Description PREVIEW deploys a set of technologies and enablers (Information and communication technologies, manufacturing strategies, modelling, simulation and forecasting methods and tools), for process optimization
  Prioritizing wireless communication for robust industrial process control Result title Prioritizing wireless communication for robust industrial process control
  Periodic Reporting for period 3 - PREVIEW (PREdictiVe system to recommend Injection mold sEtup in Wireless sensor networks) Result description Thanks to this thee mould and machine become IoT-capable, allowing for interoperability at intra-plant level with other devices
  Advanced Predictive System for Plastic Injection Moulding Industry Result comments Wireless communication protocols INFLATE protocol Autonomous /online/realtime Manufacturing Process Optimisation on machine level
  Autonomous /online/realtime Manufacturing Process Optimisation on machine level Taxon title Autonomous /online/realtime Manufacturing Process Optimisation on machine level Search keywords Autonomous online realtime Manufacturing Process Optimisation machine level
  Material efficiency Taxon description   Making a usable item out of thinner stock than a prior version increases the material efficiency of the manufacturing process.
  Number of developed systems and technologies Comments . - Secure and efficient large-scale wireless monitoring for manufacturing process data transmission - Advanced set-up predictive system to reduce mould machine optimal production configuration - Location-Based

Associated results & demonstrators

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Description The collaborative task is here that the operator can interfear fast if something in the process is going wrong. This can happen often, because the tollerances of packages in the box are high.
  Autonomous /online/realtime Manufacturing Process Optimisation on machine level Taxon title Autonomous /online/realtime Manufacturing Process Optimisation on machine level Search keywords Autonomous online realtime Manufacturing Process Optimisation machine level
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Description In the new process, a robot sets the position of the BUA’s and TIE’s.
  Autonomous /online/realtime Manufacturing Process Optimisation on machine level Taxon title Autonomous /online/realtime Manufacturing Process Optimisation on machine level Search keywords Autonomous online realtime Manufacturing Process Optimisation machine level
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Description Noesis and ProService collaborated to develop a new adaptive process for controlling the liquid-iron stage of the foundry-casting process, based on Noesis’ Optimus software and ProService ITACA technologies
  Autonomous /online/realtime Manufacturing Process Optimisation on factory level Taxon title Autonomous /online/realtime Manufacturing Process Optimisation on factory level Search keywords Autonomous online realtime Manufacturing Process Optimisation level
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Description Magneti produces its magnets through a process called compaction, which uses a hydraulic press to apply pressure to magnetic powders until they solidify.
  Autonomous /online/realtime Manufacturing Process Optimisation on machine level Taxon title Autonomous /online/realtime Manufacturing Process Optimisation on machine level Search keywords Autonomous online realtime Manufacturing Process Optimisation machine level
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Title Cloud-based-HPC optimisation of manufacturing processes
Description This experiment aimed to overcome the current deficiencies in online monitoring and control of laser processing, so that EMO can realise the full benefits of additive manufacturing and create better quality
  Autonomous /online/realtime Manufacturing Process Optimisation on machine level Taxon title Autonomous /online/realtime Manufacturing Process Optimisation on machine level Search keywords Autonomous online realtime Manufacturing Process Optimisation machine level
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Description Monitoring of the manufacturing process generates a massive amount of data which could be used as a basis for machine learning to improve the production process.
  Autonomous /online/realtime Manufacturing Process Optimisation on machine level Taxon title Autonomous /online/realtime Manufacturing Process Optimisation on machine level Search keywords Autonomous online realtime Manufacturing Process Optimisation machine level
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Description One of the ways of reducing the cost and lead-time of the material qualification process is to improve the predictive capability of material models.
  Autonomous /online/realtime Manufacturing Process Optimisation on machine level Taxon title Autonomous /online/realtime Manufacturing Process Optimisation on machine level Search keywords Autonomous online realtime Manufacturing Process Optimisation machine level
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Description Machine configuration identification up-to 80% of accuracy.  8. Machine tuning recommendations in an iterative process.  9.
  Autonomous /online/realtime Manufacturing Process Optimisation on machine level Taxon title Autonomous /online/realtime Manufacturing Process Optimisation on machine level Search keywords Autonomous online realtime Manufacturing Process Optimisation machine level
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Description Component-level energy monitoring: a low-cost energy monitoring concept is proposed, based on the disaggregation of the machine’s total power consumption.
  Autonomous /online/realtime Manufacturing Process Optimisation on machine level Taxon title Autonomous /online/realtime Manufacturing Process Optimisation on machine level Search keywords Autonomous online realtime Manufacturing Process Optimisation machine level
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Title Fleet Management Platform for Machine Tools
Description A cloud based fleet-wide platform for machine tool condition, performance analysis and proactive maintenance has been developed.
  Autonomous /online/realtime Manufacturing Process Optimisation on factory level Taxon title Autonomous /online/realtime Manufacturing Process Optimisation on factory level Search keywords Autonomous online realtime Manufacturing Process Optimisation level