Associated projects

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Title Ecosystem for Collaborative Manufacturing Processes _ Intra- and Interfactory Integration and Automation
Description Data across the (multi-sided) company internal value chain is integrated by the IIMS with optimisation and modelling tools for resource management including innovative, multi-level, real-time
Comments The Digital Factory Model (DFM) will provide an integrated representation of the intra-factory domain at machine-level, end-user-level, and process-level.
 Process Modelling Representation and Monitoring Framework Result title Process Modelling Representation and Monitoring Framework
 Communcation strategy and plan Result description , (ii) production line/factory level and (iii) overall value chain level.
 Digital Factory Model II Result comments , sensors, buildings and process modellinghas been conducted.
 Autonomous /online/realtime Manufacturing Process Optimisation on factory level Taxon title Autonomous /online/realtime Manufacturing Process Optimisation on factory level
 Condition and performance monitoring technologies Taxon description Continuous monitoring of the condition and performance of the manufacturing system on component and machine level, enables sustainable and competive manufacturing, also by introducing autonomous diagnosis
 IoT - Internet of Things Comments The Digital Factory Model (DFM) will provide an integrated representation of the intra-factory domain at machine-level, end-user-level, and process-level.
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Title A collaborative and augmented-enabled ecosystem for increasing SATISfaction and working experience in smart FACTORY environments
Description Comau is an integrated company, including 20 subsidiaries, which develops and produces process automation, manufacturing and service products and specializes in welding robots Systems Sunlight S.A.,
Comments   IoT enabled connection between the factory's applications.
 Online Intelligent Decision Support for Workers/Technicians at Continuous Process Systems Result title Online Intelligent Decision Support for Workers/Technicians at Continuous Process Systems
 DELIVERABLE D1.1 - User group definitions, end-user needs, requirement analysis and development guidelines Result description This deliverable describes the requirements of the prototype applications for the three end-users test-beds: discrete manufacturing in automotive, discrete manufacturing for batteries and continuous process Result comments Manufacturing
 iDSS-Decision Support System for Incident Detection and Maintenance in Industries Result comments Manufacturing
 Industry Oriented Gamification Tools Result comments Manufacturing
 Human Resources Workload Balancing Toolkit Result comments Manufacturing
 Augmented Reality Glasses Result comments Manufacturing
 "On-the-job" Training and Educational Platform Result comments Manufacturing
 INDUSTRIAL PILOT DEMONSTRATOR 1- CERTH/CPERI – Chemical Process & Energy Resources Institute Result comments Manufacturing
 INDUSTRIAL PILOT DEMONSTRATOR 2 - SUNLIGHT – Battery Construction Industry Result comments Manufacturing
 INDUSTRIAL PILOT DEMONSTRATOR 3 - COMAU – Automotive Industry Result comments Manufacturing
 Autonomous /online/realtime Manufacturing Process Optimisation on factory level Taxon title Autonomous /online/realtime Manufacturing Process Optimisation on factory level
 Condition and performance monitoring technologies Taxon description Continuous monitoring of the condition and performance of the manufacturing system on component and machine level, enables sustainable and competive manufacturing, also by introducing autonomous diagnosis
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Description The Z-Break solution comprises the introduction of eight (8) scalable strategies at component, machine and system level targeting the prediction occurrence of failure (Z-PREDICT), the early detection
Comments This approach will use a method to translate optimization objectives defined at production and factory levels, into optimized maintenance policies at asset/production process levels.
 Periodic Reporting for period 1 - Z-BRE4K (Strategies and Predictive Maintenance models wrapped around physical systems for Zero-unexpected-Breakdowns and increased operating life of Factories) Result description The improvement should not only concern the individual machines as isolated islands but encompass the totality of production process as a system of interrelated elements that seek to maximise efficiency
 Autonomous /online/realtime Manufacturing Process Optimisation on factory level Taxon title Autonomous /online/realtime Manufacturing Process Optimisation on factory level Comments This approach will use a method to translate optimization objectives defined at production and factory levels, into optimized maintenance policies at asset/production process levels.
 Condition and performance monitoring technologies Taxon description Continuous monitoring of the condition and performance of the manufacturing system on component and machine level, enables sustainable and competive manufacturing, also by introducing autonomous diagnosis
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Title Expert cooperative robots for highly skilled operations for the factory of the future
Description adjust the speed of the robots upon the detection of humans and automatically re-plan robot trajectory The project will be based on industrial applications, bringing dual arm robots to a maturity level
Comments Integration of Robot and human processes at station level. Simulation of Robot and human processes at station level.
 Virtual Teach Pendant Result description a mechanism that monitors the VRC robot position within Process Simulate and also allows some small update of the PDL program from Process Simulate -Process Simulate add-on to monitor the simulation
 Dual arm robot Rework of electrical appliances Sewing machine disassembly Result comments Manufacturing Manufacture of electrical equipment
 Autonomous /online/realtime Manufacturing Process Optimisation on factory level Taxon title Autonomous /online/realtime Manufacturing Process Optimisation on factory level
 Flexibility Taxon description Flexibility in manufacturing means the ability to deal with slightly or greatly mixed parts, to allow variation in parts assembly and variations in process sequence, change the production volume and
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Title Twin-model based virtual manufacturing for machine tool-process simulation and control
Description European machine tool builders, part manufacturers and other agents have to work together to increase the competitiveness of European manufacturing industry.
 Periodic Reporting for period 2 - TWIN-CONTROL (Twin-model based virtual manufacturing for machine tool-process simulation and control) Result title Periodic Reporting for period 2 - TWIN-CONTROL (Twin-model based virtual manufacturing for machine tool-process simulation and control)
 Twin-Control demonstration in Pilot lines Result description ETA-Factory (Darmstadt, Germany) ? AMRC Factory 2050 (Aerospace) (Sheffield, UK) ?
 Local Monitoring and Control System Result comments Equipment/Field Device Use-phase of manufacturing system (producing products) Product Production of product Autonomous /online/realtime Manufacturing Process Optimisation on machine level
 Autonomous /online/realtime Manufacturing Process Optimisation on factory level Taxon title Autonomous /online/realtime Manufacturing Process Optimisation on factory level
 AAA - Access, Authorisation and Authentication Taxon description In Digital Manufacturing Platforms this means the systems could be accessible only on premise, in the factory or for instance in the (private or public) cloud.
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Description This new generation is paramount to making the factories of the future more cost-effective and restoring the competitiveness of the European manufacturing industry.
 Real-time multimodal command processing and interaction Result description The Realtime HRI is containered in FB –structures (Realtime HRI-Core FB-Set).
 Demonstrator 1: Human-Robot Collaboration in Food packing Result comments capability Safety Manufacturing system levels Manufacturing Cells Production engineering of mftg equipment/techn Product component Product module Product Autonomous /online/realtime Manufacturing
 Autonomous /online/realtime Manufacturing Process Optimisation on machine level Taxon title Autonomous /online/realtime Manufacturing Process Optimisation on machine level
 Condition and performance monitoring technologies Taxon description Continuous monitoring of the condition and performance of the manufacturing system on component and machine level, enables sustainable and competive manufacturing, also by introducing autonomous diagnosis
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Title Factory Automation Edge Computing Operating System Reference Implementation
Description FAR-EDGE is a joint effort of leading experts in manufacturing, industrial automation and FI technologies towards the smooth and wider adoption of virtualized factory automation solutions based on FI technologies
Comments DLT allows several autonomous local processes to cooperate as peers in the scope of the same global process, the required state synchronization and common business loging being implemented
 Analysis of Stakeholders? Requirements and Factory Automation Vision Result title Requirements and Factory Automation Vision
 Periodic Reporting for period 1 - FAR-EDGE (Factory Automation Edge Computing Operating System Reference Implementation) Result description As part of this process, FAR-EDGE aspires to: Provide a novel paradigm for decentralized automation solutions in manufacturing, which will open new horizons in mass-customization and reshoringOffer
 FAR-EDGE Volvo Pilot: Mass-Customization Result comments Manufacturing Manufacture of motor vehicles, trailers and semi-trailers Trucks
 Autonomous /online/realtime Manufacturing Process Optimisation on factory level Taxon title Autonomous /online/realtime Manufacturing Process Optimisation on factory level
 AAA - Access, Authorisation and Authentication Taxon description In Digital Manufacturing Platforms this means the systems could be accessible only on premise, in the factory or for instance in the (private or public) cloud.
 Significant innovations and achievements Comments DLT allows several autonomous local processes to cooperate as peers in the scope of the same global process, the required state synchronization and common business loging being implemented
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Description The advanced analytics and reconfiguration capabilities to be developed in SAFIRE will be based on mastering the big data challenges associated with manufacturing (sensor and process data), enterprise
Comments real-time re-configuration of Smart factory systems Smart products Cloud Resource Management Set of tools and services to support dynamic and predictable reconfiguration and optimisation, predictive
 Optimisation Metrics and Benchmarking Result title Optimisation Metrics and Benchmarking
 SAFIRE Electrolux pilot: Cloud-driven product optimization Result description Within the SAFIRE Project Electrolux seeks to address the use-case where products connected to a cloud-based system can be optimized through a reconfiguration process (Cloud-driven product optimization
 Methodology for Dynamic and Predictable Reconfiguration and Optimisation Engine Result comments result_rcn_EC deliverableType_EC Documents, reports IoT enabled SCADA, MOM-MES, ERP (…) connectivity Autonomous /online/realtime Manufacturing Process Optimisation on factory level
 Autonomous /online/realtime Manufacturing Process Optimisation on factory level Taxon title Autonomous /online/realtime Manufacturing Process Optimisation on factory level
 AAA - Access, Authorisation and Authentication Taxon description In Digital Manufacturing Platforms this means the systems could be accessible only on premise, in the factory or for instance in the (private or public) cloud.
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Description ReconCell develops a new type of robot workcell, its required process infrastructures and the economic framework for automated robot assembly, especially designed for the needs of SMEs.
 Developer, Distribution & Manufacturing Network as well as new I4MS knowledge hubs establishments and operations Result title Developer, Distribution & Manufacturing Network as well as new I4MS knowledge hubs establishments and operations
 Periodic Reporting for period 1 - ReconCell (A Reconfigurable robot workCell for fast set-up of automated assembly processes in SMEs) Result description The proposed workcell is based on novel technologies for programming, monitoring and executing assembly operations in an autonomous way.
 Autonomous /online/realtime Manufacturing Process Optimisation on factory level Taxon title Autonomous /online/realtime Manufacturing Process Optimisation on factory level
 Flexibility Taxon description Flexibility in manufacturing means the ability to deal with slightly or greatly mixed parts, to allow variation in parts assembly and variations in process sequence, change the production volume and
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Description Fortissimo 2 will drive the uptake of advanced modelling, simulation and data analytics by European engineering and manufacturing SMEs and mid-caps.
Organisation ICON TECHNOLOGY & PROCESS CONSULTING LIMITED
Comments However some project results enable manufacturing processes with reduced material waste. This was not an objective of the project.
 Cloud-based-HPC optimisation of manufacturing processes Result title Cloud-based-HPC optimisation of manufacturing processes Result comments /online/realtime Manufacturing Process Optimisation on machine level
 Cloud-based HPC processing for knowledge generation in camshaft manufacture Result description Monitoring of the manufacturing process generates a massive amount of data which could be used as a basis for machine learning to improve the production process. Result comments /online/realtime Manufacturing Process Optimisation on machine level
 HPC based high-resolution modelling of magnets Result comments /online/realtime Manufacturing Process Optimisation on machine level
 Near Real-time Analysis of Airframe Certification Test Data Result comments /online/realtime Manufacturing Process Optimisation on machine level
 Autonomous /online/realtime Manufacturing Process Optimisation on factory level Taxon title Autonomous /online/realtime Manufacturing Process Optimisation on factory level
 Product quality - Quality assurance Taxon description i.e. to the left of a linear process diagram reading left to right.

Associated results & demonstrators

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Description The collaborative task is here that the operator can interfear fast if something in the process is going wrong. This can happen often, because the tollerances of packages in the box are high.
  Autonomous /online/realtime Manufacturing Process Optimisation on machine level Taxon title Autonomous /online/realtime Manufacturing Process Optimisation on machine level
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Description Noesis and ProService collaborated to develop a new adaptive process for controlling the liquid-iron stage of the foundry-casting process, based on Noesis’ Optimus software and ProService ITACA technologies
  Autonomous /online/realtime Manufacturing Process Optimisation on factory level Taxon title Autonomous /online/realtime Manufacturing Process Optimisation on factory level
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Title Methodology for Dynamic and Predictable Reconfiguration and Optimisation Engine
Description This deliverable details the methodological approach and detailed derived requirements for the Reconfiguration and Optimisation Engine, as well as the requirements it imposes onto the underlying real-time
  Autonomous /online/realtime Manufacturing Process Optimisation on factory level Taxon title Autonomous /online/realtime Manufacturing Process Optimisation on factory level