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Advanced materials in manufacturing systems

Production equipment does not yet take full advantage of the benefits that new and advanced materials offer, and factories of the future will need more advanced equipment to meet the requirements for energy efficiency and environmental targets and to meet new demands for a connected world. The future will therefore see modern, lightweight, long-lasting/flexible and smart equipment able to produce current and future products for existing and new markets. There will be a step change in the construction of such equipment, leading to a sustainable manufacturing base able to deliver high added value products and customised production. Increased smartness in the manufacturing equipment also enables a systems approach with machines able to learn from each other and impacting on the human-machine interface.

Smarter equipment and manufacturing systems with self-diagnosis (temperature, vibrations, noise) and embedded sensing, memory or active architecture, with functional materials allowing them to adjust work processes and operations to variances in structure, shape and material composition (right first time manufacture).. Capture of machine data through this inherent ‘smartness’ for communication between machines (for M2M), at factory level and through supply chains for a systems approach to manufacturing and meeting customer demand. New equipment components taking advantage of new designs and advanced materials (e.g. gears and transmissions providing longer lifetime of equipment, active surfaces that can embed and release lubricant when needed (higher pressures or temperatures))