ReCaM | Rapid Reconfiguration of Flexible Production Systems through Capability-based Adaptation, Auto-configuration and Integrated tools for Production Planning

Summary

The requirements on production systems are continuously being shifted towards higher flexibility and adaptability. The ReCaM-project will demonstrate at TRL 7 a set of integrated tools for the rapid and autonomous reconfiguration of agile production systems, both at operational as well as managerial levels, integrated with the existing production planning and scheduling tools (MES).

This approach is based on intelligent plug-and-produce capable self-describing mechatronic objects, which are able to auto-program and self-adjust to the required task by utilizing parametric capabilities. These next generation flexible production systems and the proposed set of enabling ICT tools will allow a rapid and cost-efficient reaction to dynamic market changes, also in small-lot production contexts, reducing the efforts needed to switch between product types and production quantities.

ReCaM-solutions are expected to allow increasing the amount of variants and decreasing the lot sizes by 50% in an economically feasible way. Also, at least 30% reduction in set-up and changeover times and costs are expected. The integrated planning tool will take into consideration the energy consumption of the specific resources and try to minimize it by smart production scheduling, utilization of integrated operating-point switching of mechatronic objects, and reconfiguration. Thus, at least 5% reduction in energy consumption is anticipated.

The project will ground on existing de-facto standards and specifications regarding reconfigurable system architectures, resource data models, control architectures and interfaces, and will provide and supplement new specifications for the missing aspects.

The ReCaM consortium sees strong involvement of SME’s to RTD and demonstration activities and two end-users from major EU sectors, thus enabling proper exploitation of the demonstrated results worldwide.

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Demonstrators, pilots, prototypes
More information & hyperlinks
Web resources: http://www.recam-project.eu
https://cordis.europa.eu/project/id/680759
Start date: 11-01-2015
End date: 31-10-2018
Total budget - Public funding: 6 804 729,00 Euro - 5 302 860,00 Euro
Cordis data

Original description

The requirements on production systems are continuously being shifted towards higher flexibility and adaptability. The ReCaM-project will demonstrate at TRL 7 a set of integrated tools for the rapid and autonomous reconfiguration of agile production systems, both at operational as well as managerial levels, integrated with the existing production planning and scheduling tools (MES). This approach is based on intelligent plug-and-produce capable self-describing mechatronic objects, which are able to auto-program and self-adjust to the required task by utilizing parametric capabilities. These next generation flexible production systems and the proposed set of enabling ICT tools will allow a rapid and cost-efficient reaction to dynamic market changes, also in small-lot production contexts, reducing the efforts needed to switch between product types and production quantities. ReCaM-solutions are expected to allow increasing the amount of variants and decreasing the lot sizes by 50% in an economically feasible way. Also, at least 30% reduction in set-up and changeover times and costs are expected. The integrated planning tool will take into consideration the energy consumption of the specific resources and try to minimize it by smart production scheduling, utilization of integrated operating-point switching of mechatronic objects, and reconfiguration. Thus, at least 5% reduction in energy consumption is anticipated. The project will ground on existing de-facto standards and specifications regarding reconfigurable system architectures, resource data models, control architectures and interfaces, and will provide and supplement new specifications for the missing aspects. The ReCaM consortium sees strong involvement of SME’s to RTD and demonstration activities and two end-users from major EU sectors, thus enabling proper exploitation of the demonstrated results worldwide.

Status

CLOSED

Call topic

FoF-11-2015

Update Date

27-10-2022
Geographical location(s)
Structured mapping
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Factories of the Future Partnership - Made in Europe Partnership

H2020 - Factories of the Future
H2020-FoF-2015
FoF-11-2015 Flexible production systems based on integrated tools for rapid reconfiguration of machinery and robots
Knowledge-sharing and networking activity (Conference, event, workshop)
Comment:

Relevant for specifying these KPIs is the understanding of the what means training for higher quality workforce.

Option 1: Internal trainings of the project partners to qualify the workforce in using the ReCaM approach.

- Events: 11

- Participants: 1 to 6

Option 2: External dissemination events to spread the ReCaM approach and qualify others to contribute or use the concept. This would result in training external workforce in innovative and efficient technology. Counted are only events mainly organized by ReCaM partners (no presentation on an external conference). Exapmles: presentations of the ReCaM approach or demonstrators in front of invited potential customers or partners. lectures at Tampere University covering besides other topics also the ReCaM approach

- Events: about 55 (following the description above)

- participants: average: 30, sum: 1632

Innovation Action (IA)
Standard types
Semantic web standards
Web Ontology Language (OWL)
Autonomous Smart Factories Pathway
Off-line optimisation
Off-line Digital Manufacturing Process Optimisation on factory level
Off-line Digital Manufacturing Process Optimisation on machine level
Environmental sustainability
Waste minimisation
Reduction of waste (in %)
0
Comment:

Currently, without any demonstrator running, we did not achieve a reduction of waste.

This KPI can probably only be estimated within ReCaM. Effects to the reduction of waste wight arise through reuse of machines and reduction of erroneous products through automatic production or a strict worker guidance and quality checks.  

Reducing emissions in manufacturing processes
Reduction of CO2 emissions (in %)
0
Comment:

The reduction of CO2 can only be achieved through a reduction of energy consumption in the context of ReCaM. See above

Reducing the consumption of energy
Reduction of energy consumption (in %)
0
Comment:

As the dmonstrators are not running under productive conditions, we could not meassure any data here. Therefore the reduction is currently 0.

 

Engineering tools
Interoperability (ICT)
General interoperability framework
Integration level interoperability
Semantic/information interoperability
Industrial Reference ICT Architectures
Reference Architectural Model Industrie 4.0 (RAMI 4.0)
RAMI 4.0 Hierarchy Axis
Work station
Work centres - Production lines
Enterprise - Factory
Manufacturing system levels
Work station
Enterprise - Factory
Work centres - Production lines
C28 Manufacture of machinery and equipment n.e.c.
Result items:
Assembly of hydraulic valves
C30 Manufacture of other transport equipment
Result items:
robot can be used to assemble equipment for automotive as well as aeronautics sector
C30.3 Manufacture of air and spacecraft and related machinery
Result items:
robot can be used to assemble equipment for aeronautics sector
T OTHER SERVICE ACTIVITIES
Result items:
robot can be used for the assembly of: power tools electronics appliances suitable for system integrators as well as component providers.
MiE KPI section - Resources
Knowledge-sharing and networking activity (Conference, event, workshop)
Comment:

Relevant for specifying these KPIs is the understanding of the what means training for higher quality workforce.

Option 1: Internal trainings of the project partners to qualify the workforce in using the ReCaM approach.

- Events: 11

- Participants: 1 to 6

Option 2: External dissemination events to spread the ReCaM approach and qualify others to contribute or use the concept. This would result in training external workforce in innovative and efficient technology. Counted are only events mainly organized by ReCaM partners (no presentation on an external conference). Exapmles: presentations of the ReCaM approach or demonstrators in front of invited potential customers or partners. lectures at Tampere University covering besides other topics also the ReCaM approach

- Events: about 55 (following the description above)

- participants: average: 30, sum: 1632

Horizon 2020
H2020-EU.2. INDUSTRIAL LEADERSHIP
H2020-EU.2.1. INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies
H2020-EU.2.1.5. INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies - Advanced manufacturing and processing
H2020-EU.2.1.5.1. Technologies for Factories of the Future
H2020-FoF-2015
FoF-11-2015 Flexible production systems based on integrated tools for rapid reconfiguration of machinery and robots