ONE4ALL | Agile and modular cyber-physical technologies supported by data-driven digital tools to reinforce manufacturing resilience

Summary

ONE4ALL aims to boost manufacturing plants’ transformation, especially SMEs, towards industry 5.0 (I5.0), reinforcing their resilience under unexpected changes in social needs. It is done through a human-and-sustainability-centred development of plug-and-produce reconfigurable cyber-physical production modules (RCPMs). Those will consist of self-reconfigurable mobile collaborative robots embedded with IIOT devices for real-time monitorisation and interconnectivity.

In addition, the physical modules and the processes addressed by those will be replicated digitally through data-driven digital twins and controlled by a self-learning AI-based distributed and multidisciplinary decision support system (DSS). In addition, the open-source approaches will be promoted throughout the whole project to ease the interoperability of the components.

All in all, interconnected and efficiently managed by an intelligent orchestration platform, with defined modules interfaces for the RCPM, production, product quality, sustainability aspects, business model, DSS and help desk to involve the end-user in everything that is going on across the whole supply chain, improve the understanding and assess the decision making.

An adaptive training programme for digital upskilling will be implemented over the entire project to prepare the workforce for the I5.0 transformation and fully exploit the potential of the technologies. The resilience of manufacturing operations will be enhanced by better anticipating the demand changes and providing more flexibility to act, thanks to the digital tools and modular and flexible structure integrated within the whole system.

The potential of ONE4ALL will be demonstrated in two relevant environments from different sectors (agri-food and pharmaceutical), both highly affected by disruption given their high and fluctuant demand and not fully impacted yet by I5.0 transformations. Consequently, it is expected to have a high impact and replicability opportunities.

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Demonstrators, pilots, prototypes
More information & hyperlinks
Web resources: https://cordis.europa.eu/project/id/101091877 - Cordis
https://one4allproject.eu/ - Official website
https://www.linkedin.com/company/one4all-project/ - LinkedIn
Start date: 01-01-2023
End date: 31-12-2026
Total budget - Public funding: 5 999 206,00 Euro - 5 999 206,00 Euro
Cordis data

Original description

ONE4ALL aims to boost manufacturing plants’ transformation, especially SMEs, towards industry 5.0 (I5.0), reinforcing their resilience under unexpected changes in social needs. It is done through a human-and-sustainability-centred development of plug-and-produce reconfigurable cyber-physical production modules (RCPMs). Those will consist of self-reconfigurable mobile collaborative robots embedded with IIOT devices for real-time monitorisation and interconnectivity. In addition, the physical modules and the processes addressed by those will be replicated digitally through data-driven digital twins and controlled by a self-learning AI-based distributed and multidisciplinary decision support system (DSS). In addition, the open-source approaches will be promoted throughout the whole project to ease the interoperability of the components. All in all, interconnected and efficiently managed by an intelligent orchestration platform, with defined modules interfaces for the RCPM, production, product quality, sustainability aspects, business model, DSS and help desk to involve the end-user in everything that is going on across the whole supply chain, improve the understanding and assess the decision making. An adaptive training programme for digital upskilling will be implemented over the entire project to prepare the workforce for the I5.0 transformation and fully exploit the potential of the technologies. The resilience of manufacturing operations will be enhanced by better anticipating the demand changes and providing more flexibility to act, thanks to the digital tools and modular and flexible structure integrated within the whole system. The potential of ONE4ALL will be demonstrated in two relevant environments from different sectors (agri-food and pharmaceutical), both highly affected by disruption given their high and fluctuant demand and not fully impacted yet by I5.0 transformations. Consequently, it is expected to have a high impact and replicability opportunities.

Status

SIGNED

Call topic

HORIZON-CL4-2022-TWIN-TRANSITION-01-03

Update Date

18-01-2023
Geographical location(s)
Structured mapping
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Factories of the Future Partnership - Made in Europe Partnership

Made in Europe (MiE)
HORIZON-CL4-2022-TWIN-TRANSITION-01
HORIZON-CL4-2022-TWIN-TRANSITION-01-03: Excellence in distributed control and modular manufacturing (Made in Europe Partnership) (RIA)
C MANUFACTURING
C10 Manufacture of food products
C10.3 Processing and preserving of fruit and vegetables
C10.39 Other processing and preserving of fruit and vegetables
Result items:

Automation of products' sorting and distribution for olives provider.

MiE KPI section - Resources
Cooperation with other initiatives & partnerships
Result items:

Creation of synergy with 3 sister projects from the same Horizon Europe call: HORIZON-CL4-2022-TWIN-TRANSITION-01-03

MiE KPI section - Impacts
Demonstrator showcasing the realisation of new resilient value chains
Demonstrator showcasing human and technology complementarity
Demonstrator targeting the training the workforce in new technologies
Comment:

An adaptive training programme for digital upskilling will be implemented over the entire project to prepare the workforce for the I5.0 transformation and fully exploit the potential of the technologies.

Demonstrator showcasing digital platforms and engineering tools supporting creativity and productivity of R&D processes
MiE KPI section - Outcomes
Demonstrator showcasing an increased uptake of green manufacturing
Reduced scrap rate through zero defect and zero downtime manufacturing - demonstrator showcases reduction by 20%
Reduction of time needed for defect identification & finishing showcased by demonstrator (in % reduction)
Demonstrator targeting supply chain innovations
Demonstrator showcasing reduction of supply chain response-time
Demonstrator showcasing artificial intelligence (AI) and data analytics tools’ uptake
Specific Objective 1: Excellent, responsive and smart factories & supply chains
R&I Objective 1.2: Scalable, reconfigurable and flexible first-time right manufacturing
HORIZON-CL4-2022-TWIN-TRANSITION-01-03: Excellence in distributed control and modular manufacturing (Made in Europe Partnership) (RIA)
Horizon Europe
HORIZON.2 Global Challenges and European Industrial Competitiveness
HORIZON.2.4 Digital, Industry and Space
HORIZON.2.4.1 Manufacturing Technologies
HORIZON-CL4-2022-TWIN-TRANSITION-01
HORIZON-CL4-2022-TWIN-TRANSITION-01-03: Excellence in distributed control and modular manufacturing (Made in Europe Partnership) (RIA)