SYNTECS | SustainablY aNd digiTally driven hiErarchical laser texturing for Complex Surfaces

Summary

SYNTECS brings together a consortium of industry leaders and academic and research organisations that are at the forefront of laser-based processing. SYNTECS is designed to tackle the multiple challenges experienced with current chemical and mechanical surface treatments.
The overall aim of SYNTECS is to develop and demonstrate a digital and green laser texturing approach to generating complex multifunctional surfaces.

A machine platform will be developed (TRL6), that enables interchangeable Direct Laser Writing (DLW), Direct Laser Interference Patterning (DLIP) and Laser Induced Periodic Surface Structuring (LIPSS), with a multi-axis motion stage for processing complex geometries and an inline monitoring and control system.

The combined system will streamline the generation of hierarchical surface textures, i.e. textures which combine at least two significantly different sized features. The surface multi-functionality enabled by these hierarchical textures will be demonstrated in three industrial case studies: an injection moulding tool, a hip implant system and a complex shaped vapour chamber.

Surface textures and texturing processes for these demonstrators will be designed using a Design for Surface Engineering software module, which will incorporate LCA guidance combined with predictive performance modelling to enable sustainable-by-design decision making.
SYNTECS will demonstrate that hierarchical laser surface texturing provides a highly efficient and flexible route to replacing multiple (typically chemical and mechanical) energy and resources intensive surface treatments steps with a single, digitally controlled, chemical- and waste-free process.

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More information & hyperlinks
Web resources: https://cordis.europa.eu/project/id/101091514
https://syntecs-laser.eu/
Start date: 01-12-2022
End date: 30-11-2025
Total budget - Public funding: 4 481 813,00 Euro - 4 481 812,00 Euro
Cordis data

Original description

SYNTECS brings together a consortium of industry leaders and academic and research organisations that are at the forefront of laser-based processing. SYNTECS is designed to tackle the multiple challenges experienced with current chemical and mechanical surface treatments.
The overall aim of SYNTECS is to develop and demonstrate a digital and green laser texturing approach to generating complex multifunctional surfaces.

A machine platform will be developed (TRL6), that enables interchangeable Direct Laser Writing (DLW), Direct Laser Interference Patterning (DLIP) and Laser Induced Periodic Surface Structuring (LIPSS), with a multi-axis motion stage for processing complex geometries and an inline monitoring and control system.

The combined system will streamline the generation of hierarchical surface textures, i.e. textures which combine at least two significantly different sized features. The surface multi-functionality enabled by these hierarchical textures will be demonstrated in three industrial case studies: an injection moulding tool, a hip implant system and a complex shaped vapour chamber.

Surface textures and texturing processes for these demonstrators will be designed using a Design for Surface Engineering software module, which will incorporate LCA guidance combined with predictive performance modelling to enable sustainable-by-design decision making.
SYNTECS will demonstrate that hierarchical laser surface texturing provides a highly efficient and flexible route to replacing multiple (typically chemical and mechanical) energy and resources intensive surface treatments steps with a single, digitally controlled, chemical- and waste-free process.

Status

SIGNED

Call topic

HORIZON-CL4-2022-TWIN-TRANSITION-01-02

Update Date

23-01-2023
Geographical location(s)
Structured mapping
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Factories of the Future Partnership - Made in Europe Partnership

Made in Europe (MiE)
HORIZON-CL4-2022-TWIN-TRANSITION-01
HORIZON-CL4-2022-TWIN-TRANSITION-01-02: Products with complex functional surfaces (Made in Europe Partnership) (RIA)
Specific Objective 1: Excellent, responsive and smart factories & supply chains
R&I Objective 1.6: Manufacturing for miniaturisation and functional Integration
HORIZON-CL4-2022-TWIN-TRANSITION-01-02: Products with complex functional surfaces (Made in Europe Partnership) (RIA)
Horizon Europe
HORIZON.2 Global Challenges and European Industrial Competitiveness
HORIZON.2.4 Digital, Industry and Space
HORIZON.2.4.1 Manufacturing Technologies
HORIZON-CL4-2022-TWIN-TRANSITION-01
HORIZON-CL4-2022-TWIN-TRANSITION-01-02: Products with complex functional surfaces (Made in Europe Partnership) (RIA)