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Chiara Deffendi

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MiE WP26-27 Consultation - Potential Research Topics only
MiE_Potential_26-01 Industrial metrics of resilience and impact of decision-making on sustainability and competitiveness
Comment:

Resilience and sustainability are key for long-term competitiveness in aluminium, especially given energy-intensive processes. Developing metrics for decision impact can help companies better manage risks, improve efficiency, and appeal to ESG-focused investors.

MiE_Potential_26-02 Smart data-driven intralogistics, factory and process automation and metrics of productivity
Comment:

Automation and data-driven logistics are crucial, where operational efficiency translates to substantial cost savings. Real-time data can drive smarter production adjustments, optimize supply chain management, and enhance productivity metrics.

MiE_Potential_26-03 Advanced manufacturing for critical machinery components
MiE_Potential_26-04 Energy optimisation in discrete manufacturing
Comment:

Energy consumption is one of the largest expenses in aluminium manufacturing. Optimizing energy use would significantly lower costs and carbon footprint, supporting industry goals to move toward net-zero emissions.

MiE_Potential_26-05 Manufacturing for circular compliance
Comment:

Ensuring that aluminium products are designed and manufactured for end-of-life recycling is a major focus area. Circular compliance is integral for meeting upcoming environmental regulations and satisfying consumer demand for sustainable products.

MiE_Potential_27-01 Process optimization and servitisation for measurable impact on operational efficiency and productivity
Comment:

Process optimization and servitization (adding services to product offerings) are both valuable for efficiency and for expanding value-added services. This approach could attract new customers and having enhanced productivity.

MiE_Potential_27-02 New frameworks for natural and intelligent Human-Machine Collaboration in manufacturing
Comment:

Improved human-machine collaboration could enhance safety and efficiency. However, this area is more relevant in sectors with higher levels of human interaction, so its potential impact may be less critical here than energy or recycling advancements.

MiE_Potential_27-03 Upscaling innovative manufacturing processes for advanced products
Comment:

Developing new manufacturing processes can expand the product range and improve production efficiency, essential for remaining competitive. The focus on "upscaling" is promising for applying new processes across multiple production lines.

MiE_Potential_27-04 Upscaling the manufacturing of products with composed of secondary materials
Comment:

Recycling and use of secondary materials are critical for the aluminium industry’s move towards a circular economy. 

MiE_Potential_27-05 Lighthouses for (cross) Sectorial transformation pathways towards circular economy
Comment:

Lighthouse projects could serve as models for industry-wide best practices in circular economy adoption. These initiatives are critical for inspiring cross-sector collaboration and pushing the aluminium industry towards a zero-waste future.

MiE_Potential_26-27 Other Suggestions?
Comment:

To enhance circularity, the aluminium industry could benefit from a focused approach on designing products for recyclability and improving sorting mechanisms for end-of-life products. Developing more advanced sorting technologies would ensure that existing products can be efficiently separated and recovered, reducing contamination and maximizing material recovery. Additionally, designing for recyclability from the outset—considering factors like alloy composition, ease of disassembly, and minimal use of non-aluminum materials—can significantly improve the quality and efficiency of recycled aluminium. Emphasizing these aspects  supports circularity but also aligns with emerging regulations and consumer expectations for sustainable products.

 

MiE WP26-27 Consultation with pointers to WP25-27 consultation
MiE_Potential_26-01 Industrial metrics of resilience and impact of decision-making on sustainability and competitiveness
Comment:

Resilience and sustainability are key for long-term competitiveness in aluminium, especially given energy-intensive processes. Developing metrics for decision impact can help companies better manage risks, improve efficiency, and appeal to ESG-focused investors.

MiE_25-27_RP01: Sustainable value network resilience and competitiveness through robust and flexible production technologies
Comment:

Embracing sustainable and flexible production technologies can foster innovation within the aluminum industry. By investing in research and development, adopting advanced manufacturing processes, and collaborating with partners across the value chain, the industry can drive technological advancements and stay ahead of competitors. This innovation-led approach not only improves competitiveness but also opens up new business opportunities.

MiE_Potential_26-02 Smart data-driven intralogistics, factory and process automation and metrics of productivity
Comment:

Automation and data-driven logistics are crucial, where operational efficiency translates to substantial cost savings. Real-time data can drive smarter production adjustments, optimize supply chain management, and enhance productivity metrics.

MiE_25-27_RP02: Excellent productive and flexible Manufacturing automation for open strategic autonomy
Comment:

Automation can greatly enhance productivity by improving efficiency, reducing downtime, and minimizing errors in the manufacturing process. By automating repetitive tasks, workers can focus on more complex and value-added activities, leading to increased productivity and output. This improved efficiency can help the european aluminum industry meet the growing demand and maintain a competitive edge in the global market.

MiE_Potential_26-03 Advanced manufacturing for critical machinery components
MiE_25-27_RP03: Recovering and preserving the European leadership in strategic and high value added products
Comment:

Investing in research and development is crucial for driving innovation and creating high-value-added products. From european aluminum industry perspectivie, there is the need to foster a culture of innovation, collaborating with academia, research institutions, and technology partners to develop cutting-edge solutions. This includes advancements in material science, manufacturing processes, and product design that align with market demands and emerging trends.

MiE_Potential_26-04 Energy optimisation in discrete manufacturing
Comment:

Energy consumption is one of the largest expenses in aluminium manufacturing. Optimizing energy use would significantly lower costs and carbon footprint, supporting industry goals to move toward net-zero emissions.

MiE_25-27_RP07: Solutions for energy-efficiency for realising net-zero discrete manufacturing processes and value chains
Comment:

Achieving energy efficiency and transitioning towards net-zero manufacturing processes and value chains offer several key benefits for the European aluminum industry such as carbon footprint reduction, cost savings, supply chain collaboration and innovation and technological advancements.

MiE_Potential_26-05 Manufacturing for circular compliance
Comment:

Ensuring that aluminium products are designed and manufactured for end-of-life recycling is a major focus area. Circular compliance is integral for meeting upcoming environmental regulations and satisfying consumer demand for sustainable products.

MiE_25-27_RP05: The next level of circular economy through scalable, highly productive and zero-defect re-manufacturing technologies
Comment:

Re-manufacturing technologies could enable the european aluminum industry to extract additional value from used or end-of-life products. By employing advanced automation, robotics, and data-driven systems, the industry can achieve higher levels of efficiency, productivity, and quality in re-manufacturing operations. 

MiE_Potential_27-01 Process optimization and servitisation for measurable impact on operational efficiency and productivity
Comment:

Process optimization and servitization (adding services to product offerings) are both valuable for efficiency and for expanding value-added services. This approach could attract new customers and having enhanced productivity.

MiE_25-27_RP08: Quick response service deployment for maintaining optimal manufacturing operations using trusted AI and digital twins
Comment:

The deployment of quick response services, powered by trusted artificial intelligence and digital twins could bring several benefits to the aluminium industry, such as optimal manufacturing operations, predective maintenance, cost reduction, improved quality controls. Embracing these advancements strengthens the industry's competitiveness and efficiency.

MiE_Potential_27-02 New frameworks for natural and intelligent Human-Machine Collaboration in manufacturing
Comment:

Improved human-machine collaboration could enhance safety and efficiency. However, this area is more relevant in sectors with higher levels of human interaction, so its potential impact may be less critical here than energy or recycling advancements.

MiE_25-27_RP13: Augmentation of human capabilities for inclusive and socially sustainable manufacturing
MiE_25-27_RP13a: Physical augmentation of human capabilities for inclusive and socially sustainable manufacturing
Comment:

This can enhance worker safety, promote workforce inclusion, increase productivity and efficiency, support skill enhancement and training, improve job satisfaction, and demonstrate ethical and social responsibility. 

MiE_25-27_RP13b: Cognitive augmentation of human capabilities for inclusive and socially sustainable manufacturing
MiE_Potential_27-03 Upscaling innovative manufacturing processes for advanced products
Comment:

Developing new manufacturing processes can expand the product range and improve production efficiency, essential for remaining competitive. The focus on "upscaling" is promising for applying new processes across multiple production lines.

MiE_25-27_RP03: Recovering and preserving the European leadership in strategic and high value added products
Comment:

Investing in research and development is crucial for driving innovation and creating high-value-added products. From european aluminum industry perspectivie, there is the need to foster a culture of innovation, collaborating with academia, research institutions, and technology partners to develop cutting-edge solutions. This includes advancements in material science, manufacturing processes, and product design that align with market demands and emerging trends.

MiE_Potential_27-04 Upscaling the manufacturing of products with composed of secondary materials
Comment:

Recycling and use of secondary materials are critical for the aluminium industry’s move towards a circular economy. 

MiE_25-27_RP06: Manufacturing with new/ limited raw materials availability
Comment:

The availability of raw materials plays a crucial role in the manufacturing process, and the european aluminum industry faces challenges related to new or limited raw materials availability. Manufacturing with new or limited raw materials availability necessitates diversification of sourcing strategies and supply chains. The European aluminum industry must identify alternative sources of raw materials to reduce dependence on a single supply region or supplier. 

MiE_Potential_27-05 Lighthouses for (cross) Sectorial transformation pathways towards circular economy
Comment:

Lighthouse projects could serve as models for industry-wide best practices in circular economy adoption. These initiatives are critical for inspiring cross-sector collaboration and pushing the aluminium industry towards a zero-waste future.

MiE_25-27_RP05: The next level of circular economy through scalable, highly productive and zero-defect re-manufacturing technologies
Comment:

Re-manufacturing technologies could enable the european aluminum industry to extract additional value from used or end-of-life products. By employing advanced automation, robotics, and data-driven systems, the industry can achieve higher levels of efficiency, productivity, and quality in re-manufacturing operations. 

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