Factory-in-a-day

Summary

Factory-in-a-day aims at improving the competitiveness of European manufacturing SMEs by removing the primary obstacle for robot automation; installation time and installation cost. The high costs result in payback periods, making the investment in robotized automation economically unattractive. Factory-in-a-day will reduce the installation time (and the related cost) from months to one single day. The project follows the steps of such an installation day.

  1. New standardized arms, mobile platforms, and hands are combined with 3D printed custom parts to be designed in a matter of hours from novel design templates.
  2. Robots are placed in an unaltered production location, where new self-calibration routines and a novel software framework allow effortless interconnection of robot components and existing machinery.
  3. For selected application domains (e.g. mould finishing and assembly) a set of novel learnable skills (cf. "Apps") allow rapid teaching of the production tasks.
  4. The robots collaborate safely with humans in a shared un-fenced workspace due to safe robot arms with dynamic obstacle avoidance, made possible by novel proximity-sensing skin and online path re-planning algorithms. Augmented reality lets the robots project their intended motion plans to inform the workers.
  5. Finally, Factory-in-a-day also innovates the organizational aspects of robot installation.

The project is driven by Europe’s top robotics researchers (e.g. TUD, KUL, TUM, Fraunhofer) and industry players (Philips, Universal Robotics, Siemens, Materialise). The second-largest temp agency Randstad and its participating client SMEs will test hybrid human-robot teams performing short-batch production work.

Together with novel certification procedures proposed in Factory-in-a-day and strong , Europe-wide dissemination targeted at manufacturing industry, the technological and organizational innovations are poised to radically change the robot automation sector.

More information
Web resources: http://www.factory-in-a-day.eu
https://cordis.europa.eu/project/id/609206
Start date: 01-10-2013
End date: 30-09-2017
Total budget - Public funding: 11 384 641,00 Euro - 7 968 232,00 Euro
Call topic: New hybrid production systems in advanced factory environments based on new human-robot interactive cooperation (FoF.NMP.2013-7)
Images
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Location

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Large-scale integrating project

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Economic sustainability Flexibility Circular economy Innovative re-use of equipment Social sustainability Increasing human achievements in manufacturing systems
Occupational safety and health Environmental sustainability Reducing the consumption of water and other process resource... Material efficiency Waste minimisation

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Manufacturing the products of the future Novel materials Complex structures, geometries and scale
Customised products Domain 2: Adaptive and smart manufacturing systems

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Advanced manufacturing processes High productivity and “self assembly” technologies developme... Methods for handling of parts, metrology and inspection Mechatronics Control technologies Advanced and ubiquitous human machine interaction Intelligent machinery components, actuators and end-effectors
Information and communication technologies IoT - Internet of Things Digital manufacturing platforms ICT solutions for modelling and simulation tools Skills - Knowledge-workers System modelling, simulation and forecasting Modelling and simulation for the (co-)design and management ...

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Manufacturing strategies
Virtualisation and digitalisation of the interrelation betwe...