ZDZW | Non-Destructive Inspection Services for Digitally Enhanced Zero Waste Manufacturing

Summary

ZDZW excels in offering a catalogue of IoT based non-destructive inspection technologies, providing an accurate inline evaluation of key product parameters that have an effect in quality requirements within different technical areas, such as: Part Integrity, Visual Requirements and Thermal Process efficiency.

The ZDZW Inspection Solutions follow the concept of Inspection as a service, guaranteeing its cost effectiveness and improved return of investment, offering different types of subscription and pay-per-use models depending on the offered functionalities. To pursue the main goal of reducing defects and the waste generated in manufacturing processes,

ZDZW addresses defects and waste reduction in three key areas that cover the entire manufacturing process and product lifecycle:

(i) Monitoring and control improvement for process quality assurance, where first-time-right manufacturing rate can be increased, including improved durability properties and reduced waste generation;

(ii) digitally enhanced Rework & Repair procedures for necessary part recovery and scrap reduction;

(iii) Continuous Sustainability evaluation to ensure the efficient use of materials and components across the full production line.

ZDZW is strongly supported by collaboration with relevant EU initiatives such as ZDMP and i4Q, providing components and services that enhance key ICT aspects such as interoperability, interlinking, security, data reliability and digital platforms.

ZDZW will demonstrate its ZD and ZW approach in 6 Pilots involving production processes with an important waste reduction potential, such as injection moulding, thermoforming, welding and coating, induction hardening, lithography and packaging, involving key industrial sectors as automotive, home appliances, renewable energy, e-health, and food and beverages.

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Original description

ZDZW excels in offering a catalogue of IoT based non-destructive inspection technologies, providing an accurate inline evaluation of key product parameters that have an effect in quality requirements within different technical areas, such as: Part Integrity, Visual Requirements and Thermal Process efficiency. The ZDZW Inspection Solutions follow the concept of Inspection as a service, guaranteeing its cost effectiveness and improved return of investment, offering different types of subscription and pay-per-use models depending on the offered functionalities. To pursue the main goal of reducing defects and the waste generated in manufacturing processes, ZDZW addresses defects and waste reduction in three key areas that cover the entire manufacturing process and product lifecycle: (i) Monitoring and control improvement for process quality assurance, where first-time-right manufacturing rate can be increased, including improved durability properties and reduced waste generation; (ii) digitally enhanced Rework & Repair procedures for necessary part recovery and scrap reduction; and (iii) Continuous Sustainability evaluation to ensure the efficient use of materials and components across the full production line. ZDZW is strongly supported by collaboration with relevant EU initiatives such as ZDMP and i4Q, providing components and services that enhance key ICT aspects such as interoperability, interlinking, security, data reliability and digital platforms. ZDZW will demonstrate its ZD and ZW approach in 6 Pilots involving production processes with an important waste reduction potential, such as injection moulding, thermoforming, welding and coating, induction hardening, lithography and packaging, involving key industrial sectors as automotive, home appliances, renewable energy, e-health, and food and beverages.

Status

SIGNED

Call topic

HORIZON-CL4-2021-TWIN-TRANSITION-01-02

Update Date

27-10-2022
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Factories of the Future Partnership - Made in Europe Partnership

Made in Europe (MiE)
HORIZON-CL4-2021-TWIN-TRANSITION-01
HORIZON-CL4-2021-TWIN-TRANSITION-01-02: Zero-defect manufacturing towards zero-waste (Made in Europe Partnership) (IA)
Collaborative project (generic)
Innovation Action (IA)

Project clusters are groups of projects that cooperate by organising events, generating joint papers, etc...

Zero-defect project cluster
Contribution of project to standardisation
Standardisation via European Standardisation Organisations
Registered work item leading to CEN-CENELEC Workshop Agreement (CWA) or ETSI GSs (Group Specifications)
Comment:

https://www.cencenelec.eu/news-and-events/news/2022/workshop/2022-09-12-zdmvocabulary/

Collaborative Product-Service Factories Pathway
Product-Service Innovation
Service Innovation and new Business Models
Interoperability (ICT)
Industrial Reference ICT Architectures
Reference Architectural Model Industrie 4.0 (RAMI 4.0)
RAMI 4.0 Hierarchy Axis
Connected Enterprises - Factories
Added value - impact - value proposition
Service model
Software as a Service (SaaS)
Product-as-a-Service (PaaS)
Manufacturing system levels
Connected Enterprises - Factories
MiE_25-27_RP01: Sustainable value network resilience and competitiveness through robust and flexible production technologies
MiE_25-27_RP02: Excellent productive and flexible Manufacturing automation for open strategic autonomy
MiE_25-27_RP02_PastCallTopics(main)
HORIZON-CL4-2021-TWIN-TRANSITION-01-02: Zero-defect manufacturing towards zero-waste (Made in Europe Partnership) (IA)
MiE_25-27_RP03: Recovering and preserving the European leadership in strategic and high value added products
MiE_25-27_RP08: Quick response service deployment for maintaining optimal manufacturing operations using trusted AI and digital twins
Specific Objective 1: Excellent, responsive and smart factories & supply chains
R&I Objective 1.3: Zero-defect and zero-downtime high-precision manufacturing, including predictive quality and non-destructive inspection methods
HORIZON-CL4-2021-TWIN-TRANSITION-01-02: Zero-defect manufacturing towards zero-waste (Made in Europe Partnership) (IA)
Specific Objective 2: Circular products & Climate-neutral manufacturing
R&I Objective 2.1: Ultra-efficient, low energy and carbon-neutral manufacturing
HORIZON-CL4-2021-TWIN-TRANSITION-01-02: Zero-defect manufacturing towards zero-waste (Made in Europe Partnership) (IA)
Horizon Europe
HORIZON.2 Global Challenges and European Industrial Competitiveness
HORIZON.2.4 Digital, Industry and Space
HORIZON.2.4.1 Manufacturing Technologies
HORIZON-CL4-2021-TWIN-TRANSITION-01
HORIZON-CL4-2021-TWIN-TRANSITION-01-02: Zero-defect manufacturing towards zero-waste (Made in Europe Partnership) (IA)