NewWave | Building a sustainable & circular economy through innovative, biobased manufacturing lines

Summary

NewWave will contribute to building a circular economy by introducing sustainable raw materials in different manufacturing lines, replacing toxic chemicals and lowering the environmental footprint of the products. The raw materials are obtained from thermochemical fractionation of biomass. This process converts biomass residues by fast pyrolysis into Fast Pyrolysis Bio-Oil (FPBO). Subsequently, the FPBO is fractionated -based on chemical functionality- yielding a reactive lignin fraction and a sugar-rich fraction, both being excellent starting materials to produce sustainable, bio-based chemicals & materials. The selected product lines fully exploit the unique chemical functionalities already present in biomass residues and organic waste streams. Moreover, the lines are interlinked, and output from one line will further improve the sustainability of the other. Waste water treatment and water re-use is integral part of the concept.

NewWave aims at wood-based products for the construction industry, including Cross Laminated Timber (CLT) to replace steel and concrete as structural components and modified wood to replace tropical hardwood or chemically treated wood for outdoor use. Medium Density Fibreboard (MDF) and plywood will be produced for interior usage. Toxic chemicals like formaldehyde and creosote will be replaced by non-toxic, bio-based alternatives. A small building will be constructed with these materials to demonstrate the products and test durability. The bio-based chemicals can also be used as green solvents, antifreeze & coolant and in the bulk & fine chemical industry.

The European market potential is enormous (Billion ?/y range). The GHG emission avoidance ranges from 30% to over 90% depending on replacement ratio and end application. The individual manufacturing lines as well as the integrated value chain will be assessed in detail on technical, economic, social and environmental performance to ensure the production is truly sustainable.

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Attached files (2)
File Type
2-NewWave-Newsletter_July-2024.pdf PDF
NewWave presentazione EUBCE.pdf PDF
More information & hyperlinks
Web resources: https://cordis.europa.eu/project/id/101058369 - CORDIS page
https://www.newwave-horizon.eu/ - Project website
https://www.youtube.com/watch?v=mlRhZRlTYlU&t=4s - Project video
Start date: 01-04-2022
End date: 31-03-2026
Total budget - Public funding: 5 057 580,00 Euro - 5 057 580,00 Euro
Cordis data

Original description

NewWave will contribute to building a circular economy by introducing sustainable raw materials in different manufacturing lines, replacing toxic chemicals and lowering the environmental footprint of the products. The raw materials are obtained from thermochemical fractionation of biomass. This process converts biomass residues by fast pyrolysis into Fast Pyrolysis Bio-Oil (FPBO). Subsequently, the FPBO is fractionated -based on chemical functionality- yielding a reactive lignin fraction and a sugar-rich fraction, both being excellent starting materials to produce sustainable, bio-based chemicals & materials. The selected product lines fully exploit the unique chemical functionalities already present in biomass residues and organic waste streams. Moreover, the lines are interlinked, and output from one line will further improve the sustainability of the other. Waste water treatment and water re-use is integral part of the concept.
NewWave aims at wood-based products for the construction industry, including Cross Laminated Timber (CLT) to replace steel and concrete as structural components and modified wood to replace tropical hardwood or chemically treated wood for outdoor use. Medium Density Fibreboard (MDF) and plywood will be produced for interior usage. Toxic chemicals like formaldehyde and creosote will be replaced by non-toxic, bio-based alternatives. A small building will be constructed with these materials to demonstrate the products and test durability. The bio-based chemicals can also be used as green solvents, antifreeze & coolant and in the bulk & fine chemical industry. The European market potential is enormous (Billion ?/y range). The GHG emission avoidance ranges from 30% to over 90% depending on replacement ratio and end application. The individual manufacturing lines as well as the integrated value chain will be assessed in detail on technical, economic, social and environmental performance to ensure the production is truly sustainable.

Status

SIGNED

Call topic

HORIZON-CL4-2021-TWIN-TRANSITION-01-05

Update Date

27-10-2022
Geographical location(s)
Structured mapping
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Factories of the Future Partnership - Made in Europe Partnership

Made in Europe (MiE)
HORIZON-CL4-2021-TWIN-TRANSITION-01
HORIZON-CL4-2021-TWIN-TRANSITION-01-05: Manufacturing technologies for bio-based materials (Made in Europe Partnership) (RIA)
Specific Objective 2: Circular products & Climate-neutral manufacturing
R&I Objective 2.3: Manufacturing with new and substitute materials
HORIZON-CL4-2021-TWIN-TRANSITION-01-05: Manufacturing technologies for bio-based materials (Made in Europe Partnership) (RIA)
Horizon Europe
HORIZON.2 Global Challenges and European Industrial Competitiveness
HORIZON.2.4 Digital, Industry and Space
HORIZON.2.4.1 Manufacturing Technologies
HORIZON-CL4-2021-TWIN-TRANSITION-01
HORIZON-CL4-2021-TWIN-TRANSITION-01-05: Manufacturing technologies for bio-based materials (Made in Europe Partnership) (RIA)