BIO-UPTAKE | BIOcomposites in smart plastic transformation processes to pave the way for the large-scale UPTAKE of sustainable bio-based products

Summary

The general objective of Bio-Uptake project is to ensure a sustainable uptake (increase the use in a 39%) of bioplastic composites through boosting a twin green and digital transformation in the European manufacturing industry. In particular, Bio-Uptake solution will focus scientific and technology efforts on developing flexible manufacturing processes to produce biobased end-products for the construction, medical and packaging sectors based on the combination of intermediate formats made of natural and/or biobased synthetic fibres reinforced with biopolymers, which are easily adaptable to new market demands.

The novel approach on which Bio-Uptake project relies is based on modularity or pre-fabrication: a smart combination of intermediate formats (organosheets, tapes and pellets) into a final end-product which allows to overcome the current technical and environmental limitations to meet the demanding requirements of a specific sector/application where a single biobased material doesn't. Thus, the synergistic potential of composite materials will pave the way for the integration and uptake of bio-based materials in mass customised manufacturing (manufacturing as a service).

Three disruptive manufacturing processes (based on conformal technologies) will be developed within Bio-Uptake focused on the plastics manufacturing sector, which is on the centrality of a variety of value chains, and being demonstrated in 3 demo cases (bathroom ceiling cabinet, feet orthosis and garbage container lid). Sustainability criteria will be applied since the design phase to reach circularity by design, obtaining products with more than 75% biobased content and decreasing GHG up to 33%. Bio-Uptake solution does not request large investment in complex equipment too. Bio-Uptake consortium is formed by 13 interdisciplinar and complementary partners (6 industries, 4 RTOs, 1 academia and 2 Other organizations). The overall budget is 5,994,886 Euros.

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Demonstrators, pilots, prototypes
More information & hyperlinks
Web resources: https://cordis.europa.eu/project/id/101057049
https://www.bio-uptake-project.eu
Start date: 01-12-2022
End date: 31-05-2026
Total budget - Public funding: 5 994 888,00 Euro - 5 994 886,00 Euro
Twitter: @BioUptake
Cordis data

Original description

The general objective of Bio-Uptake project is to ensure a sustainable uptake (increase the use in a 39%) of bioplastic composites through boosting a twin green and digital transformation in the European manufacturing industry. In particular, Bio-Uptake solution will focus scientific and technology efforts on developing flexible manufacturing processes to produce biobased end-products for the construction, medical and packaging sectors based on the combination of intermediate formats made of natural and/or biobased synthetic fibres reinforced with biopolymers, which are easily adaptable to new market demands. The novel approach on which Bio-Uptake project relies is based on modularity or pre-fabrication: a smart combination of intermediate formats (organosheets, tapes and pellets) into a final end-product which allows to overcome the current technical and environmental limitations to meet the demanding requirements of a specific sector/application where a single biobased material doesn?t. Thus, the synergistic potential of composite materials will pave the way for the integration and uptake of bio-based materials in mass customised manufacturing (manufacturing as a service). Three disruptive manufacturing processes (based on conformal technologies) will be developed within Bio-Uptake focused on the plastics manufacturing sector, which is on the centrality of a variety of value chains, and being demonstrated in 3 demo cases (bathroom ceiling cabinet, feet orthosis and garbage container lid). Sustainability criteria will be applied since the design phase to reach circularity by design, obtaining products with more than 75% biobased content and decreasing GHG up to 33%. Bio-Uptake solution does not request large investment in complex equipment too. Bio-Uptake consortium is formed by 13 interdisciplinar and complementary partners (6 industries, 4 RTOs, 1 academia and 2 Other organizations). The overall budget is 5,994,886 Euros.

Status

SIGNED

Call topic

HORIZON-CL4-2021-TWIN-TRANSITION-01-05

Update Date

23-01-2023
Geographical location(s)
Structured mapping
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Factories of the Future Partnership - Made in Europe Partnership

Made in Europe (MiE)
HORIZON-CL4-2021-TWIN-TRANSITION-01
HORIZON-CL4-2021-TWIN-TRANSITION-01-05: Manufacturing technologies for bio-based materials (Made in Europe Partnership) (RIA)
Knowledge-sharing and networking activity (Conference, event, workshop)
C MANUFACTURING
C15 Manufacture of leather and related products of other materials
C15.2 Manufacture of footwear
C15.20 Manufacture of footwear
C16 Manufacture of wood and of products of wood and cork, except furniture; manufacture of articles of straw and plaiting materials
C16.2 Manufacture of products of wood, cork, straw and plaiting materials
C16.28 Manufacture of other products of wood and articles of cork, straw and plaiting materials
Result items:

sandwich panel for the ceiling for pre-fabriccated bathroom pods is manufactured with flax fabric pre-impregnated with Biobased 3R-CANs-Epoxy (from Vanillyl alcohol – DGEVA, coming from lignin) + wood core with bonding-debonding reversible adhesive.

C22 Manufacture of rubber and plastic products
C22.2 Manufacture of plastic products
C22.26 Manufacture of other plastic products
Result items:

Lid for a garbage container will be manufactured by conforming of self-reinforced PLA organosheet & overinjection of reinforced bioPolyamide (short lignin-Carbon and wood fibres).

C32 Other manufacturing
C32.9 Manufacturing n.e.c.
Result items:
C32.99 Other manufacturing n.e.c.
Result items:

Manufacturing of bio-based products

Manufacturing of bio-based products

MiE KPI section - Resources
Knowledge-sharing and networking activity (Conference, event, workshop)
Cooperation with other initiatives & partnerships
MiE KPI section - Impacts
Demonstrator showcasing the realisation of new resilient value chains
Demonstrator showcasing the realisation of new innovative circular value chains
MiE KPI section - Outcomes
Demonstrator showcasing the uptake of de-manufacturing, re-manufacturing and recycling technologies for more efficient manufacturing
Demonstrator showcasing virtual end-to-end life-cycle engineering and manufacturing
Demonstrator targeting supply chain innovations
Specific Objective 2: Circular products & Climate-neutral manufacturing
R&I Objective 2.3: Manufacturing with new and substitute materials
HORIZON-CL4-2021-TWIN-TRANSITION-01-05: Manufacturing technologies for bio-based materials (Made in Europe Partnership) (RIA)
Horizon Europe
HORIZON.2 Global Challenges and European Industrial Competitiveness
HORIZON.2.4 Digital, Industry and Space
HORIZON.2.4.1 Manufacturing Technologies
HORIZON-CL4-2021-TWIN-TRANSITION-01
HORIZON-CL4-2021-TWIN-TRANSITION-01-05: Manufacturing technologies for bio-based materials (Made in Europe Partnership) (RIA)