Bio.3DGREEN | Scalable manufacturing of bio-inspired & bio-based Graphene Foam components of extreme performance

Nature uses foam or sponge-like structures in various organisms for purposes like shock absorption, noise reduction, and vibration compensation in a remarkable example of evolutionary adaptation and functional design. On the other hand, many products still rely on non-sustainable materials of fossil-based origin, for example foams and elastomeric used for vibratory motion, sound, harshness, energy, and shock-impact absorption in industries such as automotive, aerospace and marine. Example of such Noise Vibration and Harshness (NVH) materials are rubber and engineering resins. Bio.3DGREEN develops and demonstrates a novel manufacturing approach for a cost-effective bio-inspired platform of bio-based components based on graphene foam (GF) to meet the industrial needs, i.e. vibration, sound and shock-impact absorption and durability in extreme conditions. Bio.3DGREEN democratizes graphene technology and enables the unscalable fabrication of graphene-based components of complex geometries to be demonstrated at TRL 6 through a high throughput, laser-based Additive Manufacturing (AM) procedure. The procedure is bio-inspired, mimicking structures such as the human bone, and is based solely on bio-based graphene system with vegetable oil as the raw material, resulting in carbon-positive manufacturing of the new components. Bio.3DGREEN demonstrates the superior bio-based GF parts in four different industries, aiming to drive the optimization of the new manufacturing approach through an application-driven approach: Automotive suspension systems & isolation panels, aerospace applications and quiet shipping. Bio.3DGREEN achieves a multi-disciplinary approach to develop, optimize, and improve smart manufacturing application-driven, bio-based GF components, also considering the performance of current materials used, their cost, market size, wastage and recyclability, sustainability of manufacturing process, inclusion in Europe’s circular economy and LCA, LCC aspects.