EPES | ECO-PROCESS ENGINEERING SYSTEM FOR COMPOSITION OF SERVICESTO OPTIMIZE PRODUCT LIFE-CYCLE

Summary

Product improvements, manufacturing processes, product operations and maintenance services require software integrating solutions that are able to capture and process information from various actors and different operational phases with the objective of enhancing efficiency and improving sustainability performance from a life-cycle perspective. Static, isolated systems generally in use cannot react fast and flexibly enough, as there are no appropriate services for capturing knowledge and putting it to practical use in relevant time.

EPES (Eco Process Engineering System) provides user-centered ICT solutions to generate services, which improve the performance of highly customized industrial Processes, Products and Services (PPS) during their life, in cases in which no standard, off-the-shelf solutions can be applied. In many sectors, PPS improvements require an efficient combination and reconfiguration of software services to meet varying requirements along the product/process life cycle and effectively take into account different ecological constraints (eco-constraints), such as the need for reducing energy and materials consumption in processes.

An important factor influencing this improvement process is the dynamic, flexible, and customizable nature of the software services that back up the life cycle. EPES developed novel ICT-tools, supported by an application methodology, to be combined and embedded in the decision-making processes in companies from different sectors, starting with the three companies from wind farm maintenance, cable production and aeronautics, which represent typical examples of companies in need for such highly reconfigurable services to continuously optimize their product performance and service delivery. The innovation brought by the project is a holistic, modular and extendable system that allows the easy reconfiguration of services in order to react flexibly to relevant insights and to meet varying requirements along the PPS life cycle. The EPES system includes features for collaborative work, a Virtual Factory knowledge repository, service configuration, and a simulation and decision-making platform, with the ultimate objective of facilitating the use, reuse, storage, analysis and sharing of knowledge within the Virtual Factory.

EPES responds to the companies’ need for moving from static isolated systems to a more flexible and loosely coupled system applicable along the whole PPS cycle. Thus, instead of having desktop applications and “engineering islands of analysis”, EPES successfully integrates existing tools and provide them as configurable services for non-ICT experts. The main advantages of EPES include improved efficiency (by at least 20%) in generating and reconfiguring services for PPS and an increased flexibility of such services, especially in the cases in which eco constraints play a key role.

This leads to a number of benefits for companies using EPES, such as the reduction of costs along PPS and lower ecological impacts.

Keywords: Eco-constraint, Sustainability Intelligence, Configurable life-cycle service, Virtual Factory, Collaborative work, Process Product Service (PPS)

Project video

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More information & hyperlinks
Web resources: http://www.epes-project.eu
https://cordis.europa.eu/project/id/285093
Start date: 01-09-2011
End date: 28-02-2015
Total budget - Public funding: 5 588 200,00 Euro - 3 836 000,00 Euro
Cordis data

Original description

Product improvements, manufacturing processes, product operations and maintenance services require software integrating solutions being able to capture and process information from various actors and different operational phases with the objective of enhancing efficiency and improving sustainability performance from a life-cycle perspective. Static, isolated systems generally in use cannot react fast and flexibly enough, as there are no appropriate services for capturing knowledge and putting it to practical use in relevant time.EPES (Eco Process Engineering System) will provide service oriented ICT solutions to generate services, which improve the performance of highly customized industrial processes, products and services (PPS) during their life, in cases in which no standard, off-the-shelf solutions can be applied. In many sectors, PPS improvements require an efficient combination and reconfiguration of software services to meet varying requirements along the product/process life cycle and effectively take into account different ecological constraints (eco-constraints), such as reduction of energy and materials consumption in processes. An important factor influencing this improvement process is the dynamic, flexible, and customizable nature of the software services that back up the life cycle.EPES will develop novel ICT-tools, supported by an application methodology, to be combined and embedded in the decision-making processes in companies from different sectors, starting with the three companies from wind farm maintenance, cable production and aeronautics, which represent typical examples of companies in need for such highly reconfigurable services to continuously optimize their product performance and service delivery.The innovation brought by the project is a holistic, modular and extendable system that allows the easy reconfiguration of services in order to react flexibly to relevant insights and to meet varying requirements along the PPS life cycle. The EPES system will include features for collaborative work, a Virtual Factory knowledge repository, service configuration, and a simulation and decision-making platform, with the ultimate objective of facilitating the use, reuse, storage, analysis and sharing of knowledge within the Virtual Factory. EPES responds to the companies' need for moving from static isolated systems to a more flexible and loosely coupled system applicable along the whole PPS cycle. Thus, instead of having desktop applications and "engineering islands of analysis", EPES aims to integrate existing tools and provide them as configurable services for non-ICT experts.The main advantages of EPES include increased efficiency in generating and reconfiguring services for PPS by at least 20% and an increased flexibility of such services, especially in the cases where eco constraints play a key role. This leads to a number of potential business benefits, measured by Key Performance Indicators, specific for various applications, such as reduction of costs along PPS and of the ecological impact of improved PPSKeywords: Eco-constraint, Sustainability Intelligence, Configurable life-cycle service, Virtual Factory, Collaborative work, Process Product Service (PPS)

Status

CLO

Call topic

FoF-ICT-2011.7.3

Update Date

27-10-2022
Geographical location(s)
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Factories of the Future Partnership - Made in Europe Partnership

FP7 - Factories of the Future
FP7-FoF-2011
FoF-ICT-2011.7.3 - Virtual Factories and enterprises
Small or medium-scale focused research project (STREP)
Economic sustainability
Comment:
Cost efficiency, productivity, increased availability, better products, services or processes.
Environmental sustainability
Comment: Eco-process engineering system, sustainability aspects during product, process or service life-cycle. Improved decision making
Material efficiency
Comment: Material saving in design phase
Circular economy
Co-evolution of products-processes-production systems (‘industrial symbiosis’)
Comment: Collaboration platform to optimise product life cycle
Reducing the consumption of energy
Comment: Energy saving as design parameter. Increased availabitliy, and thus increased green energy geration in windmill farms. Optimised, maximised energy transfer with beter control of cabel load.
Reducing the consumption of water and other process resources.
Comment: Simultion and optimisation tools for reseurce efficiency
Information and communication technologies
Comment: ICT tools, collaboration platform,
Data collection, storage, analytics, processing and AI
Data storage
ICT solutions for next generation data storage and information mining
Comment: Collaboration platform, Virtual Factory Knowledge Database,
Mechatronics and robotics technologies
Measurement, sensing, condition and performance monitoring technologies
Comment: Cable load monitoring and control, windmill farms predictive maintenance
Engineering tools
System modelling - digital twins, simulation
Comment:

Multi objective and multidisciplinary design optimization. 

Enterprise content management system

Interoperability (ICT)
Collaborative and decentralized application architectures and development tools
Comment: Virtual Collaborative network for product, process or service optimisation
Manufacturing the products of the future
Comment: Application areas demonstrated includes new smart power cables and future aircrafts
Customised products
Comment: Design for customer needs
Resource efficient, sustainable products
Comment: Material and energy saving in products, productivity and sustainability aspecst in decision making process