Automotive sector: Kitting, assembly and part delivery in the automotive sector

Summary

In TOFAS, two case studies are being investigated: 

Regarding the kitting and assembly process, currently TOFAS operates with 120 kitting areas where skilled workers prepare kits of products and assemble them. 

At the assembly workstations, the kits consist of products with varying geometries, materials, and dimensions. The workers manually proceed to assemble the parts, primarily utilizing insertion and screwing techniques. 

Regarding the part delivery operations, TOFAS handles the preparation of spare part deliveries for their dealers. Operators receive a list of parts that need to be retrieved from the warehouse to fulfill multiple orders for different dealers, pick the required elements and places them inside a large box. Then, in the preparation area, other operators are in charge of sorting those products by picking them up, identifying them and placing them in the corresponding box. 

With HARTU’s technologies, kitting, assembly and part delivery processes could improve in productivity, reduce errors, and meet the high standards expected by the automotive industry.

More information & hyperlinks
Web resources: https://www.tofas.com.tr/
Country: TR
Structured mapping
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Demonstrator (project outcome type)
Industrial pilot or use case
MiE KPI section - Impacts
Demonstrator showcasing the realisation of new resilient value chains
Demonstrator showcasing human and technology complementarity
MiE KPI section - Outcomes
Demonstrator addressing smart product's and complex products’ production
Demonstrator showcasing artificial intelligence (AI) and data analytics tools’ uptake
C MANUFACTURING
C29 Manufacture of motor vehicles, trailers and semi-trailers
C29.3 Manufacture of motor vehicle parts and accessories