CAPP-4-SMES | Collaborative and Adaptive Process Planning for Sustainable Manufacturing Environments

Summary
Innovative knowledge-based Computer Aided Process Planning (CAPP) is a key enabler to minimise cost, improve adaptability, responsiveness, robustness, and sustainability of manufacturing processes. This CAPP-4-SMEs project, planned for 36 month duration and 480 person-months, is aimed at enhancing the competitiveness of European companies, particularly SMEs, in sustainable manufacturing environment by: (1) collaborative and adaptive process planning against changes; (2) knowledge-based and integrated process simulation towards first-time-right processes; (3) event-driven function blocks for on-board adaptive process control; (4) machine availability monitoring for real-time job routing; (5) a Cloud-based services platform for cost-effective and easy access over the Internet. The CAPP-4-SMEs Consortium is comprised of 11 partners (4 universities, 1 multi-national manufacturing company and 6 SMEs) from 5 European countries (Sweden, UK, Greece, Germany and Spain). The complementary expertise of the academic and industrial European partners in the project enables knowledge sharing, dissemination and exploitation of scientific findings, industrial applications and technical know-hows across the EU. Technical innovations will be achieved through collaborative RTD activities oriented towards industrial applications for factories of the future. Industry-relevant demonstration will be developed in the project as an important element for results validation using real-world cases from SMEs. Targeting to showcase 40% reduction in resource consumption, 30% improvement in process robustness and accuracy, and 30% increase in productivity by reduced cycle times under more reliable and efficient manufacturing conditions, the demonstration activities based on the RTD outcomes of the project will be geared to exploit future commercialisation opportunities throughout the extensive industrial networks of the Consortium, and to generate greater impacts in broader areas of the EU.
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More information & hyperlinks
Web resources: http://www.capp-4-smes.eu/
https://cordis.europa.eu/project/id/314024
Start date: 01-12-2012
End date: 30-11-2015
Total budget - Public funding: 4 969 112,00 Euro - 3 497 957,00 Euro
Cordis data

Original description

Innovative knowledge-based Computer Aided Process Planning (CAPP) is a key enabler to minimise cost, improve adaptability, responsiveness, robustness, and sustainability of manufacturing processes. This CAPP-4-SMEs project, planned for 36 month duration and 480 person-months, is aimed at enhancing the competitiveness of European companies, particularly SMEs, in sustainable manufacturing environment by: (1) collaborative and adaptive process planning against changes; (2) knowledge-based and integrated process simulation towards first-time-right processes; (3) event-driven function blocks for on-board adaptive process control; (4) machine availability monitoring for real-time job routing; and (5) a Cloud-based services platform for cost-effective and easy access over the Internet.

The CAPP-4-SMEs Consortium is comprised of 11 partners (4 universities, 1 multi-national manufacturing company and 6 SMEs) from 5 European countries (Sweden, UK, Greece, Germany and Spain). The complementary expertise of the academic and industrial European partners in the project enables knowledge sharing, dissemination and exploitation of scientific findings, industrial applications and technical know-hows across the EU. Technical innovations will be achieved through collaborative RTD activities oriented towards industrial applications for factories of the future.

Industry-relevant demonstration will be developed in the project as an important element for results validation using real-world cases from SMEs. Targeting to showcase 40% reduction in resource consumption, 30% improvement in process robustness and accuracy, and 30% increase in productivity by reduced cycle times under more reliable and efficient manufacturing conditions, the demonstration activities based on the RTD outcomes of the project will be geared to exploit future commercialisation opportunities throughout the extensive industrial networks of the Consortium, and to generate greater impacts in broader areas of the EU.

Status

ONG

Call topic

FoF.NMP.2012-6

Update Date

27-10-2022
Images
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Geographical location(s)
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Factories of the Future Partnership - Made in Europe Partnership

FP7 - Factories of the Future
FP7-FoF-2012
FoF.NMP.2012-6 - Knowledge-based tools and approaches for process planning and integrated process simulation at factory level
Small or medium-scale focused research project (STREP)
Standards
Comment:


Economic sustainability
Comment:
Flexibility
Supply chain and value network efficiency
Environmental sustainability
Material efficiency
Reduction of material consumption (in %)
30
Waste minimisation
Reduction of waste (in %)
30
Circular economy
Product life extension
Innovative re-use of equipment
Co-evolution of products-processes-production systems (‘industrial symbiosis’)
Reducing emissions in manufacturing processes
Reduction of CO2 emissions (in %)
30
Reducing the consumption of energy
Reduction of energy consumption (in %)
30
Reducing the consumption of water and other process resources.
Social sustainability
Comment:
Increasing human achievements in manufacturing systems
Occupational safety and health
Information and communication technologies
Data collection, storage, analytics, processing and AI
Data storage
ICT solutions for next generation data storage and information mining
IoT - Internet of Things
Human Machine Interfaces
Advanced and ubiquitous human machine interaction
Data spaces
Digital manufacturing platforms - data platforms
Advanced material processing technologies
High productivity and “self assembly” technologies development of conventional (joining, forming, machining) and new micro/nano-manufacturing processes
Flexible Sheet-to-Sheet (S2S) and Roll-to-Roll (R2R)
Photonics-based materials processing technologies
Methods for handling of parts, metrology and inspection
Integration of non-conventional technologies and conventional technologies
Recycling processes
Shaping technology for difficult to shape materials
Innovative physical, chemical and physicochemical processes
Additive manufacturing
Mechatronics and robotics technologies
Measurement, sensing, condition and performance monitoring technologies
Control technologies
Energy technologies
Intelligent machinery components, actuators and end-effectors
Comment:
Engineering tools
System modelling - digital twins, simulation
Knowledge-workers and operators
Interoperability (ICT)
Collaborative and decentralized application architectures and development tools
Manufacturing the products of the future
Customised products
Novel materials
Complex structures, geometries and scale
Resource efficient, sustainable products
C MANUFACTURING
C25 Manufacture of fabricated metal products, except machinery and equipment
C26 Manufacture of computer, electronic and optical products
C27 Manufacture of electrical equipment
C28 Manufacture of machinery and equipment n.e.c.
C29 Manufacture of motor vehicles, trailers and semi-trailers