CAxMan | Computer Aided Technologies for Additive Manufacturing

Summary

The objectives of Computer Aided Technologies for Additive Manufacturing (CAxMan) are to establish Cloud based Toolboxes, Workflows and a One Stop-Shop for CAx-technologies supporting the design, simulation and process planning for additive manufacturing.

More specifically the objectives are to establish analysis-based design approaches with the following aims:

  • To reduce material usage by 12% through introducing internal cavities and voids, whilst maintaining component properties;
  • To optimize distribution and grading of material for multi-material additive manufacturing processes; and
  • To facilitate the manufacture of components which are currently impossible or very difficult to produce by subtractive processes (e.g., cutting and abrasive operations);
  • To enhance analysis-based process planning for additive manufacturing including thermal and stress aspects, and their interoperability with the design phase;
  • To enable the compatibility of additive and subtractive processes in production in order to combine the flexibility of shape in additive manufacturing with the surface finish of subtractive processes.

CAxMan delivers:

  • Cloud Portal in form of a market place - of Cloud application and services addressing the design, analysis, production chain for additive manufacturing. Hence, all necessary software components to act a Broker of such services will be developed in CAxMan. ARCTUR will host the marketplace.
  • An ecosystem of Open Source of algorithmic toolkits for additive manufacturing will be established during the life time of the project, in order to enable sustainability of the marketplace after the project duration, SINTEF will trigger the Open Source community.
  • Lessons Learned and practical pattern collections of quantifiable advantages of findings with respect to interoperable model representations for the design production chain for Additive Manufacturing
  • Proposed extension to ISO 10303 (STEP) Part 242 edition 2, and byISO / ASTM52915
More information & hyperlinks
Web resources: http://www.caxman.eu/
https://cordis.europa.eu/project/id/680448
Start date: 09-01-2015
End date: 31-08-2018
Total budget - Public funding: 7 143 300,00 Euro - 7 143 300,00 Euro
Cordis data

Original description

The objectives of Computer Aided Technologies for Additive Manufacturing (CAxMan) are to establish Cloud based Toolboxes, Workflows and a One Stop-Shop for CAx-technologies supporting the design, simulation and process planning for additive manufacturing. More specifically the objectives are to establish analysis-based design approaches with the following aims:
-To reduce material usage by 12% through introducing internal cavities and voids, whilst maintaining component properties;
-To optimize distribution and grading of material for multi-material additive manufacturing processes; and
-To facilitate the manufacture of components which are currently impossible or very difficult to produce by subtractive processes (e.g., cutting and abrasive operations);
-To enhance analysis-based process planning for additive manufacturing including thermal and stress aspects, and their interoperability with the design phase;
-To enable the compatibility of additive and subtractive processes in production in order to combine the flexibility of shape in additive manufacturing with the surface finish of subtractive processes.
CAxMan delivers:
-Cloud Portal in form of a market place - of Cloud application and services addressing the design, analysis, production chain for additive manufacturing. Hence, all necessary software components to act a Broker of such services will be developed in CAxMan. ARCTUR will host the marketplace.
-An ecosystem of Open Source of algorithmic toolkits for additive manufacturing will be established during the life time of the project, in order to enable sustainability of the marketplace after the project duration, SINTEF will trigger the Open Source community.
-Lessons Learned and practical pattern collections of quantifiable advantages of findings with respect to interoperable model representations for the design production chain for Additive Manufacturing
-Proposed extension to ISO 10303 (STEP) Part 242 edition 2, and byISO / ASTM52915

Status

CLOSED

Call topic

FoF-08-2015

Update Date

27-10-2022
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Factories of the Future Partnership - Made in Europe Partnership

H2020 - Factories of the Future
H2020-FoF-2015
FoF-08-2015 ICT-enabled modelling, simulation, analytics and forecasting technologies
Report
Result items:
Research & Innovation Action (RIA)
Standards
Comment: ISP 10303 STEP AP242 Edition 2 and ISO/ASTM52915 – 13
Economic sustainability
Comment: Allow for more efficient design and process planning for additive manufacturing thus shortening the time to productions and facilitating distributed additive production.
Flexibility
Comment: Allow for more efficient design and process planning for additive manufacturing thus shortening the time to productions and facilitating distributed additive production.
Supply chain and value network efficiency
Comment: Allow for more efficient design and process planning for additive manufacturing thus shortening the time to productions and facilitating distributed additive production.
Environmental sustainability
Comment:

We will generate Objects closer to their nominal shape and thus less material will be removed by subtractive processes, and reduce energy consumption and indirectly CO2 emission

Material efficiency
Comment:

We will generate Objects closer to their nominal shape and thus less material will be removed by subtractive processes.

CAxMan aim at using less material by offering new shape design methods for efficient design of voids and cavities. CAxMan also address the design of better and leaner support structures (use of less material) based analysis addressing thermal stresses and distortions during the additive process.

Waste minimisation
Comment: We will generate Objects closer to their nominal shape and thus less material will be removed by subtractive processes.
Reduction of waste (in %)
12
Comment: We will generate Objects closer to their nominal shape and thus less material will be removed by subtractive processes.
Circular economy
Comment: CAxMan aim at using less material by offering new shape design methods for efficient design of voids and cavities. CAxMan also address the design of better and leaner support structures (use of less material) based analysis addressing thermal stresses and distortions during the additive process.
Co-evolution of products-processes-production systems (‘industrial symbiosis’)
Comment: CAxMan address workflows along the products-processes-production pipeline
Reducing emissions in manufacturing processes
Reducing the consumption of energy
Comment: We will be using less powder in AM reduce energy consumption for the laser-
Reducing the consumption of water and other process resources.
Social sustainability
Comment:
We will bring more skill of the additive manufacturing process into design and increase the skill of the designer.
Increasing human achievements in manufacturing systems
Comment: We will bring more skill of the additive manufacturing process into design and increase the skill of the designer.
Occupational safety and health
Comment: The new skills will make the users of the technology more competitive, and making work places safer.
Advanced material processing technologies
High productivity and “self assembly” technologies development of conventional (joining, forming, machining) and new micro/nano-manufacturing processes
Methods for handling of parts, metrology and inspection
Comment: CAxMan combines metrology into the workflows
Integration of non-conventional technologies and conventional technologies
Comment: CAxMan combines Additive and Subtractive Processe
Shaping technology for difficult to shape materials
Comment: CAxMan combines Additive and Subtractive Processe
Additive manufacturing
Comment: CAxMan addresses Computer Aided Technologies of Additive Manufacturing
Engineering tools
System modelling - digital twins, simulation
Comment:

CAxMan addresses Computer Aided Technologies of Additive Manufacturing and Complete workflows, including Design and Simulation, providing models aimed at product life-cycle

Knowledge-workers and operators
Comment: Additive Manufacturing aims at moving Europe to the forefront with respect to design for Additive Manufacturing
Manufacturing the products of the future
Customised products
Comment: CAxMan has two use cases: A nutatig gearbox and cooling systems for injection moulds.
Novel materials
Comment: CAxMan addresses ICT support Additive Manufacturing and will include support for graded materials in the Product description.
Complex structures, geometries and scale
Comment: CAxMan addressees simulation based design for additive manufacturing With Close integration with process planning for AM and subtractive manufacturing and quality Control.
Resource efficient, sustainable products
Comment: CAxMan aim at using less material by offering new shape design methods for efficient design of voids and cavities. CAxMan also address the design of better and leaner support structures (use of less material) based analysis addressing thermal stresses and distortions during the additive process.
Horizon 2020
H2020-EU.2. INDUSTRIAL LEADERSHIP
H2020-EU.2.1. INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies
H2020-EU.2.1.1. INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies - Information and Communication Technologies (ICT)
H2020-EU.2.1.1.0. INDUSTRIAL LEADERSHIP - ICT - Cross-cutting calls
H2020-FoF-2015
FoF-08-2015 ICT-enabled modelling, simulation, analytics and forecasting technologies
H2020-EU.2.1.5. INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies - Advanced manufacturing and processing
H2020-EU.2.1.5.1. Technologies for Factories of the Future
H2020-FoF-2015
FoF-08-2015 ICT-enabled modelling, simulation, analytics and forecasting technologies