GREEN-LOOP | Sustainable manufacture systems towards novel bio-based materials

Summary

GREEN-LOOP addresses novel bio-based materials solutions, tackling the problem from a circular-business thinking perspective, which will enable overcoming the barrier for new manufacturing tools, energy efficiency improvements and sustainable value chains. The main goal of GREEN-LOOP is to design and optimise 3 innovative bio-based materials and components for industrial sectors: construction, packaging, food, beverage, appliances and tooling.

  1. multifunctional panels rubber panels with fire resistance and vibrational applications,
  2. bioplastic bottle closures for oil and fruit juice,
  3. wood composite bearings for plastic injection machines.

The value chain of each product is optimised from raw material source to End Of Life of products, ensuring the circular economy. All manufacturing lines are retrofitted to adapt to the new enhanced bio compoundings using Artificial Intelligence. Ultrasound improvement is included in lignin production and rubber manufacture, and Microwaves improve preheating of bioplastic on injection moulding and curing of wood composites. The whole process is monitored and presented in a virtual platform that includes KPI evaluation, business optimization in real-time, training (webinars), and social engagement.

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Attached files (2)
File Type
GREEN-LOOP Digital Poster.pdf PDF
GREEN-LOOP_Flyer_new.pdf PDF
More information & hyperlinks
Web resources: https://cordis.europa.eu/project/id/101057765 - Cordis Page
https://www.greenloop-project.eu/ - Web Page
https://www.linkedin.com/company/horizon-eu-green-loop - Linkedin Page
https://youtu.be/q8CJmRJUkpk?si=Xh0FjFDeup6kqplG - GREEN-LOOP Video presentation via Youtube
Start date: 01-09-2022
End date: 31-08-2025
Total budget - Public funding: 5 138 388,00 Euro - 5 138 388,00 Euro
Twitter: @HEUGreenLoop
Cordis data

Original description

GREEN-LOOP addresses novel bio-based materials solutions, tackling the problem from a circular-business thinking perspective, which will enable overcoming the barrier for new manufacture tools, energy efficiency improvements and sustainable value chains. The main goal of GREEN-LOOP is to design and optimise 3 innovative bio-based materials and components for industrial sectors: construction, packaging, food, beverage, appliances and tooling. 1) multifunctional panels rubber panels with fire resistance and vibrational applications, 2) bioplastic bottle closures for oil and fruit juice, 3) wood composites bearings for plastic injection machines. The value chain of each product is optimised from raw material source to End Of Life of products, ensuring the circular economy. All manufacturing lines are retrofitted to adapt to the new enhanced bio compoundings using Artificial Intelligence. Ultrasound improvement is included in the lignin production and rubber manufacture, and Microwaves improve preheating of bioplastic on injection moulding and curing of wood composites. The whole process is monitored and presented in a virtual platform that includes KPI evaluation, business optimization in real-time, training (webinars), and social engagement

Status

SIGNED

Call topic

HORIZON-CL4-2021-TWIN-TRANSITION-01-05

Update Date

27-10-2022
Geographical location(s)
Structured mapping
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Factories of the Future Partnership - Made in Europe Partnership

Made in Europe (MiE)
HORIZON-CL4-2021-TWIN-TRANSITION-01
HORIZON-CL4-2021-TWIN-TRANSITION-01-05: Manufacturing technologies for bio-based materials (Made in Europe Partnership) (RIA)
C MANUFACTURING
C16 Manufacture of wood and of products of wood and cork, except furniture; manufacture of articles of straw and plaiting materials
C16.2 Manufacture of products of wood, cork, straw and plaiting materials
C16.28 Manufacture of other products of wood and articles of cork, straw and plaiting materials
Result items:

Manufacturing of wood composite bearings for Appliance & Tool Industry. The reinforcement of the matrix by natural wood fibers/particles will be then studied as well as the curing of the biopolymers.

C22 Manufacture of rubber and plastic products
C22.2 Manufacture of plastic products
C22.21 Manufacture of plastic plates, sheets, tubes and profiles
Result items:

The product will be made of recyclable thermoplastics and elastomers. Bio-based raw materials will be lignin and natural rubber.

C22.22 Manufacture of plastic packing goods
Result items:

Bottle closures will use 100% biodegradable materials. Bio-based raw materials will be natural fibers – biodegradable thermoplastic carriers.

C22.26 Manufacture of other plastic products
C32 Other manufacturing
MiE KPI section - Outcomes
Reduced scrap rate through zero defect and zero downtime manufacturing - demonstrator showcases reduction by 20%
MiE_25-27_RP03: Recovering and preserving the European leadership in strategic and high value added products
MiE_25-27_RP04: Circular, connected manufacturing ecosystems
MiE_25-27_RP06: Manufacturing with new/ limited raw materials availability
MiE_25-27_RP06_PastCallTopics(main)
HORIZON-CL4-2021-TWIN-TRANSITION-01-05: Manufacturing technologies for bio-based materials (Made in Europe Partnership) (RIA)
MiE_25-27_RP08: Quick response service deployment for maintaining optimal manufacturing operations using trusted AI and digital twins
MiE_25-27_RP14: Digitally enabled upskilling, qualification and job transformation
MiE_25-27_RP15: Bio-intelligent Manufacturing
MiE_25-27_RP15_PastCallTopics(main)
HORIZON-CL4-2021-TWIN-TRANSITION-01-05: Manufacturing technologies for bio-based materials (Made in Europe Partnership) (RIA)
Specific Objective 2: Circular products & Climate-neutral manufacturing
R&I Objective 2.3: Manufacturing with new and substitute materials
HORIZON-CL4-2021-TWIN-TRANSITION-01-05: Manufacturing technologies for bio-based materials (Made in Europe Partnership) (RIA)
Horizon Europe
HORIZON.2 Global Challenges and European Industrial Competitiveness
HORIZON.2.4 Digital, Industry and Space
HORIZON.2.4.1 Manufacturing Technologies
HORIZON-CL4-2021-TWIN-TRANSITION-01
HORIZON-CL4-2021-TWIN-TRANSITION-01-05: Manufacturing technologies for bio-based materials (Made in Europe Partnership) (RIA)