HIPERLAM | High Performance Laser-based Additive Manufacturing

Summary
HIPERLAM is an SME driven Research and Innovation Action (RIA) well-aligned to the Factories of the Future (FoF) Initiative with a strong emphasis upon demonstrating superior cost and speed performance in end-to-end processes featuring laser-based additive manufacturing in two key applications requiring high resolution printed conductive metallic lines, namely laser printed RFID antenna and laser printed Fingerprint sensors. Existing subtractive top-down process will be replaced by HIPERLAM
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Demonstrators, pilots, prototypes
Key documentation on demonstrators, pilots, prototypes
Result items:
Report on Device Demonstrator RFID printed circuit laser printing and benchmarking evaluation performance
Report on Device Demonstrator RFID printed circuit laser printing and benchmarking evaluation performance
Report on Device Demonstrator biometric sensor laser printing and benchmarking evaluation performance
Report on Device Demonstrator biometric sensor laser printing and benchmarking evaluation performance
More information & hyperlinks
Web resources: http://www.hiperlam.eu
https://cordis.europa.eu/project/id/723879
Start date: 01-11-2016
End date: 31-01-2020
Total budget - Public funding: 3 756 256,00 Euro - 3 756 256,00 Euro
Cordis data

Original description

HIPERLAM is an SME driven Research and Innovation Action (RIA) well-aligned to the Factories of the Future (FoF) Initiative with a strong emphasis upon demonstrating superior cost and speed performance in end-to-end processes featuring laser-based additive manufacturing in two key applications requiring high resolution printed conductive metallic lines, namely laser printed RFID antenna and laser printed Fingerprint sensors. Existing subtractive top-down process will be replaced by HIPERLAM’s additive process for both Applications. Process maps illustrate the existing multiple processing steps compared to HIPERLAM’s significantly fewer steps. Real-time diagnostics are included and Modelling investigations will be undertaken to support optimisation. The promise of HIPERLAM’s high resolution laser based additive manufacturing solutions is to transform the manufacturing processing speed by 10x for laser printed RFID antenna (Application 1) and 5x in the case of the lead-time for laser printed fingerprint sensor design (Application 2). Similarly, HIPERLAM promises to reduce costs by 20x and 50% respectively for Application 1 and Application 2. HIPERLAM features high resolution LIFT Printing and Laser Sintering utilising novel high viscous inks to achieve printed conductive metallic structures down to 10 µm resolution over large areas (10 to 1000 cm2) suitable for scale-up to full production. The targeted applications address global market needs and will support mainstream adoption of AM processes in EU industry by displacing existing processes with smart, flexible, digitally enabled manufacturing technology. HIPERLAM business cases promise significant revenue growth in both application spaces and in the potential for consortium partners to establish themselves in pre-eminent positions in high resolution, low cost, high throughput AM technology.

Status

CLOSED

Call topic

FOF-13-2016

Update Date

27-10-2022
Geographical location(s)
Structured mapping
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Factories of the Future Partnership - Made in Europe Partnership

H2020 - Factories of the Future
H2020-FOF-2016
FOF-13-2016 Photonics Laser-based production
Key documentation on demonstrators, pilots, prototypes
Result items:
Report on Device Demonstrator RFID printed circuit laser printing and benchmarking evaluation performance
Report on Device Demonstrator RFID printed circuit laser printing and benchmarking evaluation performance
Report on Device Demonstrator biometric sensor laser printing and benchmarking evaluation performance
Report on Device Demonstrator biometric sensor laser printing and benchmarking evaluation performance
Report
Result items:
Demonstration of LIFT printing structures meeting end-users’ requirements
Demonstration of LIFT printing structures meeting end-users’ requirements
Final Report
Final Report
Nanoparticles Safety Instructions
Nanoparticles Safety Instructions
Report on Device Demonstrator RFID printed circuit laser printing and benchmarking evaluation performance
Report on Device Demonstrator RFID printed circuit laser printing and benchmarking evaluation performance
Report on Device Demonstrator biometric sensor laser printing and benchmarking evaluation performance
Report on Device Demonstrator biometric sensor laser printing and benchmarking evaluation performance
Report on the selection of materials based on the inputs of the coating and the LIFT printing experiments
Report on the selection of materials based on the inputs of the coating and the LIFT printing experiments
Technology Transfer Package
Technology Transfer Package
Training Plan
Training Plan
Publication
Result items:
Copper micro-electrode fabrication using laser printing and laser sintering processes for on-chip antennas on flexible integrated circuits
Copper micro-electrode fabrication using laser printing and laser sintering processes for on-chip antennas on flexible integrated circuits
Investigation on high speed laser printing of silver nanoparticle inks on flexible substrates
Investigation on high speed laser printing of silver nanoparticle inks on flexible substrates
Jetting dynamics of Newtonian and non-Newtonian fluids via laser-induced forward transfer: Experimental and simulation studies
Jetting dynamics of Newtonian and non-Newtonian fluids via laser-induced forward transfer: Experimental and simulation studies
Laser‐Induced Forward Transfer of High Viscous, Non‐Newtonian Silver Nanoparticle Inks: Jet Dynamics and Temporal Evolution of the Printed Droplet Study
Laser‐Induced Forward Transfer of High Viscous, Non‐Newtonian Silver Nanoparticle Inks: Jet Dynamics and Temporal Evolution of the Printed Droplet Study
Selective Laser Sintering of Laser Printed Ag Nanoparticle Micropatterns at High Repetition Rates
Selective Laser Sintering of Laser Printed Ag Nanoparticle Micropatterns at High Repetition Rates
The effect of electromigration on the lifetime and performance of flexible interconnections fabricated by laser printing and sintering
The effect of electromigration on the lifetime and performance of flexible interconnections fabricated by laser printing and sintering
The role of laser pulse overlap in ultrafast thin film structuring applications
The role of laser pulse overlap in ultrafast thin film structuring applications
Research & Innovation Action (RIA)
Economic sustainability
Environmental sustainability
Reducing the consumption of water and other process resources.
Comment:

Additive Manufacturing replaces the need for wet processes which consume water and pollute the environment

Advanced material processing technologies
Photonics-based materials processing technologies
Additive manufacturing
Manufacturing the products of the future
Customised products
Comment:

Printed Electronics is the key step for fully digitizing electronics manufacturing, thus being able to customize the product without making changes in the infrastructures or process.

Novel materials
Comment:

High Viscous Nano-Particle Metalic inks

Resource efficient, sustainable products
Comment:

.

Horizon 2020
H2020-EU.2. INDUSTRIAL LEADERSHIP
H2020-EU.2.1. INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies
H2020-EU.2.1.1. INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies - Information and Communication Technologies (ICT)
H2020-EU.2.1.1.0. INDUSTRIAL LEADERSHIP - ICT - Cross-cutting calls
H2020-FOF-2016
FOF-13-2016 Photonics Laser-based production
High Performance Laser-based Additive Manufacturing
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Alon Melamed
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