KYKLOS 4.0 | An Advanced Circular and Agile Manufacturing Ecosystem based on rapid reconfigurable manufacturing process and individualized consumer preferences

Summary

KYKLOS 4.0 aims to develop an innovative Circular Manufacturing ecosystem based on novel CPS and AI based technologies, enhanced with novel production mechanisms and algorithms, targeting on personalised products with extended life cycle and promoting energy efficient and low material consumption intra-factory production processes, resulting reduced greenhouse gas emissions and air pollutants. KYKLOS 4.0 will demonstrate, in a realistic, measurable, and replicable way the transformative effects that CPS (Circular Production System), PLM (Product Life Management), LCA (Life Cycle Analysis), AR (Augmented Reality) and AI (Artificial Intelligence) technologies and methodologies will have to the Circular Manufacturing Framework.

To this end, KYKLOS 4.0 will:

  • perform large-scale piloting in 7 pilots to demonstrate the technical, environmental and economic viability of KYKLOS 4.0 Ecosystem to reshape intra-factory processes and services; show KYKLOS 4.0 value in terms of operational efficiency improvements by at least 15%;
  • deliver resources reusable solutions (second use of material, part and components reuse) for the whole manufacturing sectors;
  • ensure scalability for future scale of novel CM (Circular Manufacturing) technologies and services at least at the level of year 2024;
  • engage over 100 key European industry actors, (through Open Calls and workshops); transfer knowledge and technology to increase use of KYKLOS 4.0 Ecosystem to at least 50%; strengthen the position of EU CM technologies providers and sector fostering a market share of up to 12%;
  • pursue a strong plan for sustainability by incubating at least 3 post-project replication sites;
  • mobilize additional sector investments of at least 6 times the EC contribution.

The unique constellation and complementarity of KYKLOS 4.0 partners allows driving innovation of CM technologies and services along the whole manufacturing value chain. KYKLOS 4.0 will deliver innovation along three key value dimensions for CM: operational efficiency with minimum environmental impact, significantly improving overall mass customisation performance and help deliver green manufacturing performance targets; consumers experience, delivering better services for consumers needs and wants, which is of particular importance for companies in liberalized consumerized CM markets, where entry barriers for new players and margins are decreasing; new business models revolving around monetizing available technologies in new ways.

KYKLOS 4.0 will demonstrate, in a realistic, measurable, and replicable way the transformative effects that KYKLOS 4.0 Ecosystem will have to the CM market, thereby fostering significant increase in the uptake of KYKLOS 4.0 solutions.  

More information & hyperlinks
Web resources: https://cordis.europa.eu/project/id/872570
https://kyklos40project.eu/
Start date: 01-01-2020
End date: 31-12-2023
Total budget - Public funding: 19 227 110,00 Euro - 15 984 875,00 Euro
Twitter: @Kyklos40Project
Cordis data

Original description

KYKLOS 4.0 will demonstrate, in a realistic, measurable, and replicable way the transformative effects that CPS, PLM, LCA, AR and AI technologies and methodologies will have to the Circular Manufacturing (CM)Framework. To this end, KYKLOS 4.0 will (1) perform large-scale piloting in 7 pilots to demonstrate the technical, environmental and economic viability of KYKLOS 4.0 Ecosystem to reshape intra-factory processes and services, (2) show KYKLOS 4.0 value in terms of operational efficiency improvements by at least 15%, (3) deliver resources reusable solutions (second use of material, part and components reuse) for the whole manufacturing sectors, (4) ensure scalability for future scale of novel CM technologies and services at least at the level of year 2024, (5) engage over 100 key European industry actors, (through open calls and workshops) (6) transfer knowledge and technology to increase use of KYKLOS 4.0 Ecosystem to at least 50%, (7) strengthen the position of EU CM technologies providers and sector fostering a market share of up to 12% (8) pursue a strong plan for sustainability by incubating at least 3 post-project replication sites, (9) mobilize additional sector investments of at least 6 times the EC contribution.
Bringing together knowledge and solutions of major European CPS, PLM, LCA and AI technology providers together with the competence and experience of key European industry players in the CM domain, KYKLOS 4.0 will demonstrate a measurable increase of KYKLOS 4.0 Ecosystem penetration in CM market, reduction of environmental impact due to the reduce of the use of fossil fuels and raw materials and impact in seven pilot domains, which cover areas of major importance for the CM sector in EuropeA unique characteristic of KYKLOS 4.0 is that all CM related technologies, sectors and stakeholders together with their relevant expertise are covered. Thereby, the delivered by KYKLOS 4.0 are relevant for the whole manufacturing sector and market in Europe.

Status

SIGNED

Call topic

DT-ICT-07-2018-2019

Update Date

27-10-2022
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Comment:

KYKLOS 4.0 emphasises customisation and circular manufacturing. As a result, the candidate standards were determined in accordance with the following factors: (1) inputs from partners; (2) project requirements; (3) linked EU frameworks; (4) examination of scientific literature; and (5) standards inventory within the project's purview. The partners in KYKLOS 4.0 are interested in adopting standards in a variety of fields, such as digital transformation (such as OneM2M), sector-specific standards for pilots (such as ISO 14971:2019), data exchange and file formats (such as ISO 10303 and HDF5), or higher-level standards like ISO 27001 for information security management systems. The project requirements, acceptance in the worldwide community, comparable projects, or scientific papers were used to evaluate potential standards. Most of the identified standards are complementary and able to produce synergies in their incorporation. However, especially in the area of data exchange different standards suggest different solutions. No discrimination was made in terms of standards or points of origin.

The partners assessed the KYKLOS 4.0 standards and their adoption is continually improved, while the process is being carried out. In task T5.3, the team tried to assess various levels of interoperability in the procedure. Along with task T12.5, which is in charge of tracking the project's standardised context, a survey was started. Meetings with the various project partners were held on a regular basis, and the delivery was developed in line with the standardising framework noted in T12.5. The standards were chosen to be documented in a standardised fashion using the ArchiMate language. A list of other candidate standards that would be interesting to adopt in KYKLOS 4.0 is included in the documentation. Two standards—ISO 10303 and ISO 14048—that are highly pertinent to the scope of KYKLOS 4.0 are already in use by KYKLOS 4.0 pilots. With KYKLOS 4.0, ISO 10303 will be used beyond the CAD domain to prove its function in gathering and facilitating access to data linked to personalised and circular manufacturing. The data's long-term readability in this standard format is one of the issues that merit consideration. Project partners received instructions on how to use ISO 10303. KYKLOS 4.0 collaborates with Small Business Standards (SBS) to facilitate wide acceptance and utilization by the market.

Medical, electronic devices, electronic equipment, and automotive project pilots are already pursuing ISO 10303 (Industrial automation systems and integration — Product data representation and exchange) and ISO 14048 (Life cycle assessment and environmental management). The project currently has a good understanding of relevant standards. Modern algorithms have been used to identify various data reduction approaches, and a comprehensive model for fault relationships has been created. KYKLOS 4.0 will develop toolkits to implement auditing mechanisms.

Comment:

Interoperability (sharing of data and resources between different systems)

Comment:

Semantic Sensor Network Ontology

Comment:

OneM2M is a global partnership project founded in 2012 and constituted by 8 of the world's leading ICT standards development organizations, notably: ARIB, ATIS, CCSA, ETSI, TIA, TSDSI, TTA and TTC.

Scope: IoT and machine-2-machine communciation specifications

Comment:

Interoperability (sharing of data and resources between different systems)