FLEXCELLE | Flexible Nacelle Manufacturing

Summary

Flexcelle will re-imagine the assembly of nacelle products by utilising reconfigurable assembly tooling to minimise the reliance on bespoke assembly tooling.  This will reduce programme costs, reduce development and manufacturing lead-times, increase productivity and enable an agile response to product variation or demand.

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Demonstrators, pilots, prototypes
Demonstrator (project outcome type)
More information & hyperlinks
Geographical location(s)
Structured mapping
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Demonstrator (project outcome type)
Significant innovations and achievements
Lessons learned
Result items:

Proprietary Reconfigurable Flooring – A bespoke reconfigurable floor system is being installed that allows for fixtures and robots to be rapidly moved and securely and accurately fixed in place. A lack of a common or established standard in this area was noted.

Skills and training aspects
Standards
Standards according to SDOs
OPC-UA
Result items:

 Used as the primary date exchange method for the demonstrator. Links items on the shop floor to the SCADA.

Autonomous Smart Factories Pathway
Connected IT and OT
IoT enabled SCADA, MOM-MES, ERP (…) connectivity
Result items:

Siemens PLM XML  - Data standard used to define process data from Teamcenter and send to the SCADA and to PLCs.

Off-line optimisation
Platform enabled optimisation
Result items:

Siemens Mindsphere will be used to collect and analyse data from the shop floor; cloud-based.

Amazon Web Services – Currently used to host cloud data and machine learning algorithms.

Information and communication technologies
Data collection, storage, analytics, processing and AI
Human Machine Interfaces
Data visualisation
Result items:

Grafana – Used for the creation of bespoke data visualisation solutions.

Programming Languages
Result items:

Python / Tensorflow / Pytorch – Used for the creation of bespoke machine learning algorithms and analysis processes.

 

Engineering tools
System modelling - digital twins, simulation
Result items:

Siemens Teamcenter, Process Simulate, PLCSIM Advanced, NX – The virtual commissioning system is based on Siemens’ suite of software solutions. This selection was based on the capabilities of the software itself, and on the use of Siemens hardware for the control of the demonstrator.

Cybersecurity
Cybersecurity Standards for digital manufacturing
De Facto industrial CyberSecurity standard developments
OPC-UA
Result items:

 Used as the primary date exchange method for the demonstrator. Links items on the shop floor to the SCADA.

General interoperability framework
Integration level interoperability
Semantic/information interoperability
OPC-UA
Result items:

 Used as the primary date exchange method for the demonstrator. Links items on the shop floor to the SCADA.

Business models