DILAPRO | DIgital LAser PROduction: Digital Twins of Laser Processing for Multi-Capability Manufacturing of Complex Components and Certification

Summary

Making Europe the first digitally led circular, climate-neutral and sustainable economy needs major changes across manufacturing: efficiencies in energy and material consumption, new solutions to problems in certification and standardisation, and upskilling of the European workforce.

DILAPRO contributes to all of these, driving decarbonisation and the twin Green and Digital Transitions via two ground-breaking software tools for laser-based production of complex products. DILAFACT (Digital Laser Factory) is a sustainable and scalable platform for laser process planning via Digital Twins of laser-material interactions, including additive, subtractive, and thermal processes.

DILACERT (Digital Laser Certification) tackles a major hurdle in rapidly-developing laser and additive manufacturing technologies: certification and standardisation. In the short DILACERT enables end users to easily process production data for certification; in the long term it paves the way for remote semiautomated digital certification of produced parts, a major paradigm shift in complex part production.

DILAPRO grounds its development in specific materials (316L, IN718, IN625) and laser technologies (PBF-LB, DED-LB, and Laser Texturing) as deployed on 6 operational production lines owned by project partners. These will be developed as distinct modules during the first half of the project, and synthesised into DILAFACT and DILACERT in the project’s second half.

To ensure the competitiveness and sustainability of European manufacturing in the long term, other developers and end-users will be able to contribute modules to both software, kick-started by DILAPRO’s living communities and innovative IP plan covering both commercial and OA licenses. DILAPRO offers two scalable, sustainability-focused solutions for the European laser-based, high-precision manufacturing industry, and will thus not simply develop a single one-off product, but a resilient force-multiplier for the long term.

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More information & hyperlinks
Web resources: https://cordis.europa.eu/project/id/101138859
https://dilapro.eu/
Start date: 01-01-2024
End date: 31-12-2026
Total budget - Public funding: - 5 815 700,00 Euro
Cordis data

Original description

Making Europe the first digitally led circular, climate-neutral and sustainable economy needs major changes across manufacturing: efficiencies in energy and material consumption, new solutions to problems in certification and standardisation, and upskilling of the European workforce. DILAPRO contributes to all of these, driving decarbonisation and the twin Green and Digital Transitions via two ground-breaking software tools for laser-based production of complex products. DILAFACT (Digital Laser Factory) is a sustainable and scalable platform for laser process planning via Digital Twins of laser-material interactions, including additive, subtractive, and thermal processes. DILACERT (Digital Laser Certification) tackles a major hurdle in rapidly-developing laser and additive manufacturing technologies: certification and standardisation. In the short DILACERT enables end users to easily process production data for certification; in the long term it paves the way for remote semiautomated digital certification of produced parts, a major paradigm shift in complex part production. DILAPRO grounds its development in specific materials (316L, IN718, IN625) and laser technologies (PBF-LB, DED-LB, and Laser Texturing) as deployed on 6 operational production lines owned by project partners. These will be developed as distinct modules during the first half of the project, and synthesised into DILAFACT and DILACERT in the project’s second half. To ensure the competitiveness and sustainability of European manufacturing in the long term, other developers and end-users will be able to contribute modules to both software, kick-started by DILAPRO’s living communities and innovative IP plan covering both commercial and OA licenses. DILAPRO offers two scalable, sustainability-focused solutions for the European laser-based, high-precision manufacturing industry, and will thus not simply develop a single one-off product, but a resilient force-multiplier for the long term.

Status

SIGNED

Call topic

HORIZON-CL4-2023-TWIN-TRANSITION-01-02

Update Date

29-01-2024
Geographical location(s)
Structured mapping
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Factories of the Future Partnership - Made in Europe Partnership

Made in Europe (MiE)
HORIZON-CL4-2023-TWIN-TRANSITION-01
HORIZON-CL4-2023-TWIN-TRANSITION-01-02: High-precision OR complex product manufacturing – potentially including the use of photonics (Made in Europe and Photonics Partnerships) (IA)
Contribution of project to standardisation
Comment:

The activities of standardisation will be directly linked to the Digital laser Certification (DILACERT), with the activities being related with the definition of on-line monitoring and a qualification and certification scheme for laser factories, processes, and complex parts.  Tests will be conducted to DILACERT to prepare for standardisation. 

MiE_25-27_RP02: Excellent productive and flexible Manufacturing automation for open strategic autonomy
MiE_25-27_RP03: Recovering and preserving the European leadership in strategic and high value added products
MiE_25-27_RP03_PastCallTopics(main)
HORIZON-CL4-2023-TWIN-TRANSITION-01-02: High-precision OR complex product manufacturing – potentially including the use of photonics (Made in Europe and Photonics Partnerships) (IA)
MiE_25-27_RP07: Solutions for energy-efficiency for realising net-zero discrete manufacturing processes and value chains
Specific Objective 1: Excellent, responsive and smart factories & supply chains
R&I Objective 1.3: Zero-defect and zero-downtime high-precision manufacturing, including predictive quality and non-destructive inspection methods
HORIZON-CL4-2023-TWIN-TRANSITION-01-02: High-precision OR complex product manufacturing – potentially including the use of photonics (Made in Europe and Photonics Partnerships) (IA)
R&I Objective 1.5: Advanced Manufacturing processes for smart and complex products
HORIZON-CL4-2023-TWIN-TRANSITION-01-02: High-precision OR complex product manufacturing – potentially including the use of photonics (Made in Europe and Photonics Partnerships) (IA)
R&I Objective 1.6: Manufacturing for miniaturisation and functional Integration
HORIZON-CL4-2023-TWIN-TRANSITION-01-02: High-precision OR complex product manufacturing – potentially including the use of photonics (Made in Europe and Photonics Partnerships) (IA)
Horizon Europe
HORIZON.2 Global Challenges and European Industrial Competitiveness
HORIZON.2.4 Digital, Industry and Space
HORIZON.2.4.0 Cross-cutting call topics
HORIZON-CL4-2023-TWIN-TRANSITION-01
HORIZON-CL4-2023-TWIN-TRANSITION-01-02: High-precision OR complex product manufacturing – potentially including the use of photonics (Made in Europe and Photonics Partnerships) (IA)
HORIZON.2.4.1 Manufacturing Technologies
HORIZON-CL4-2023-TWIN-TRANSITION-01
HORIZON-CL4-2023-TWIN-TRANSITION-01-02: High-precision OR complex product manufacturing – potentially including the use of photonics (Made in Europe and Photonics Partnerships) (IA)