PREMANUS | Product Remanufacturing Service System

Summary

As the wealth of modern man has grown, the financial necessity to utilize the lifetime of goods has dramatically declined, especially in developed countries with a high focus on manufacturing. The demand for new products has also placed undue pressure on the world’s resources, creating an ethical imperative to conserve and reuse. Remanufacturing is the process of bringing used products to “like-new” functional state with an equivalent quality assurance. One of the key issues deterring the uptake of remanufacturing is the information gap which is created when products leave the Original Equipment Manufacturers (OEM).

The information gap is the result of the lack of data on product usage and its lifecycle. In general, the product user possesses much greater knowledge regarding a product as he or she has used, repaired and replaced it. This, in turn, results in the fact that the input to the remanufacturing process is of unknown quality.

The lack of reliable information on product usage and lifecycle leads to missed opportunities with respect to increased economic or environmental impact. The goal of PREMANUS is to overcome the asymmetric distribution of information in the end-of-life (EoL) recovery of products, with a special emphasis on remanufacturing.

To achieve this goal, PREMANUS will provide an on demand middleware which combines product information and product services within one service oriented architecture. In addition to closing the information gap, the PREMANUS middleware would compute EoL-specific key performance indicators (KPIs) based on product usage data and make recommendations to its users regarding the viability (in terms of profitability, scope, and time) of remanufacturing a product.

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Demonstrators, pilots, prototypes
Demonstrator (project outcome type)
Industrial pilot or use case
More information & hyperlinks
Web resources: http://www.premanus.eu
https://cordis.europa.eu/project/id/285541
Start date: 01-09-2011
End date: 30-06-2015
Total budget - Public funding: 5 887 743,00 Euro - 3 944 550,00 Euro
Cordis data

Original description

For centuries mankind has attempted to exploit the resources available to it through the reuse of objects and artifacts. However, as wealth of modern man has grown, the financial necessity to utilize the lifetime of these objects has dramatically declined, especially in developed countries with high focus on manufacturing. The demand for new products also placed undue pressure on the world's resources, creating an ethical imperative to conserve and reuse. Remanufacturing is the process of bringing used products to "like-new" functional state with an equivalent quality assurance. As this activity provides profitability whilst reducing land-filling and usage of virgin material, it is a financially viable as well as a sustainable business concept.
One of the key issues deterring the uptake of remanufacturing is the information gap which is created when products leave the OEM. The information gap is the result of the lack of data on product usage and its lifecycle. In general, the product user possesses much greater knowledge regarding a product as he has used it, repaired it, and replaced components. This, in turn, results in the fact that the input to the remanufacturing process is of unknown quality. The lack of reliable information on product usage and lifecycle leads to missed opportunities with respect to increased economic or environmental impact.
The goal of PREMANUS is to overcome the asymmetric distribution of information in the End-of-Life (EoL) recovery of products, with a special emphasis on remanufacturing. To achieve this goal, PREMANUS will provide an on demand middleware which combines product information and product services within one service oriented architecture. In addition to closing the information gap, the PREMANUS middleware would compute EoL-specific KPIs based on product usage data and make recommendations to its users regarding the viability (in terms of profitability, scope, and time) of remanufacturing a product.

Status

CLO

Call topic

FoF-ICT-2011.7.3

Update Date

27-10-2022
Geographical location(s)
Structured mapping
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Factories of the Future Partnership - Made in Europe Partnership

FP7 - Factories of the Future
FP7-FoF-2011
FoF-ICT-2011.7.3 - Virtual Factories and enterprises
Demonstrator (project outcome type)
Industrial pilot or use case
Small or medium-scale focused research project (STREP)
Standards
Comment:
Economic sustainability
Supply chain and value network efficiency
Environmental sustainability
Comment: The BDSS (Business Decision Support System) includes a KPI based on Eco-Eficiency
Information and communication technologies
Advanced material processing technologies
Recycling processes
Mechatronics and robotics technologies
Engineering tools
System modelling - digital twins, simulation
Comment:

The BDSS provides a module for helping in the prediction of remanufacturing, recovering, recycling and/or disposal costs and the ROI that the organization might have for an after-sale.

Knowledge-workers and operators
Comment: The usage of the BDSS (within the PREMANUS Client) increases the capacity of getting knowledge for the employees and/or plant-workers
Interoperability (ICT)
Collaborative and decentralized application architectures and development tools
Comment: The PREMANUS Architecture is based a decentralized architecture: 1 PREMANUS Client connects to the PREMANUS Cloud where all datasources (connected via the PREMANUS Gateway) send their publications
Manufacturing the products of the future
Resource efficient, sustainable products
Comment: We propose a system for helping in the decision process whether to remanufacture products or not, and suggest the optimal strategy at component level