-
-
Comment:
Z-BRE4K solution will guarantee the improved product quality since the machines will be stopped and the maintenance will be carried out before any failure occurs and defective products are manufactured.
-
Comment:
By reducing failures, downtimes, unplanned outages the manufacturing will minimize the lead time and maximise the response time: stock-outs, lot processing delays, capacity bottlenecks will be avoided.
-
Comment:
Once the Z-BRE4K system has evaluated an anomaly or a deterioration trend, the maintenance scheduling is optimized. Moreover, manufacturing machinery execution parameters can be adapted so that the remaining useful life of the incumbent system can be improved, providing Operations Managers with a flexible shopfloor.
-
Comment:
One of the main advantages of Z-BRE4K is the Z-SYNCHRONIZE strategy that enhances the coordination of production planning, logistics and maintenance operations.
-
Comment:
The minimization of downtimes and failures, the optimization of maintenance operations and the reduction of row material waste will lead to an increase the in-service efficiency by 26% and increased productivity.
-
-
Comment:
Z-BRE4K will lead to the optimisation of the performance, avoiding waste due to malfunctioning machinery and increased energy consumption due to the presence of failures. the reduction of the electric costs is extimated by 10%.
-
Comment:
The avoidance of defective production and overproduction will lead to a better efficiency in the use of materials.
-
Comment:
Z-Bre4k will contribute to the optimisation of the manufacturing processesresulting in significantly less waste and scrap. Z-Bre4k will contribute to the reduction of defective production thanks to the optimisation of manufacturing through model-based control and improved accuracy. Moreover, it will allow to avoid overproduction that is to say manufacturing items for which there are no orders thanks to the collection of data that will control the production process producing only what is required and not overproduce.
-
-
Comment:
Z-BRE4K will provide end-users with a solution with direct benefits for the manufacturing sector in Europe such as increasing the in-service efficiency by 24% (estimated) through a combination of preventive, predictive and prescriptive maintenance strategy. Thus, companies will be able to shift some of the operative resources from maintenance to production. The benefits of Z-BRE4K strategies deployment will result in the creation of 400 jobs and over 42M€ ROI within the consortium over after the 4th year of commercialization.
-
Comment:
A dedicated Z-SAFETY strategy will look for the drastic reduction of accidents.
Z-BRE4K heavily contributes to the economic sustainability of the manufacturing sector by deploying an advanced maintenance solution aimed to attain zero unexpected breakdowns. In this regard, Z-BRE4K will avoid fatal failures, thus minimizing the breakdown times and need for spare parts and overhauls and will estimate the remaining useful life of critical subsystems of machinery, lines and shopfloor so that maintenance operations can be scheduled and optimized.