LEVEL-UP | Protocols and Strategies for extending the useful Life of major capital investments and Large Industrial Equipment

Summary

Europe is still lacking an efficient systemic multi-level approach that enables a recursive, cost-effective, holistic and integrated application of circular principles to the digital uplifting of factory 4.0 capital investments; addressing issues at product, process, system as well as the entire value-chain levels, integrating best practices from emerging enabling digital technologies and avoid a two speed digital transformation across industries in different sectors.

LEVEL-UP will offer a scalable platform covering the overall lifecycle, ranging from the digital twins setup, modernisation actions to diagnose and predict the operation of physical assets, to the refurbishment and remanufacturing activities towards end of life. In-situ repair technologies and the redesign for new upgraded components will be facilitated through virtual simulations for increased performance and lifetime.

LEVEL-UP will therefore comprise new hardware and software components interfaced with the current facilities through IoT and data-management platforms, while being orchestrated through eight (8) scalable strategies at component, work-station and shopfloor level. The actions for modernising, upgrading, refurbishing, remanufacturing, and recycling will be structured and formalised into ten (10) special Protocols, linked with an Industrial Digital Thread weaving a seamless digital integration with all actors in the value chain for improved future iterations.

LEVEL-UP will be demonstrated in 7 demo sites from different sectors.

The impact of LEVEL-UP to the European manufacturing industry, but also the society itself, can be summarised in the following (with a horizon of 4 years after project ends):

  1. increase of the material and re-source efficiency by 11.5%,
  2. increased reliability by 16% of the equipment in an extended lifetime by 20%,
  3. over 50% increase of the Return on Investment (ROI),
  4. about 810 new jobs created and
  5. over 80M EUR ROI for the consortium.
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More information & hyperlinks
Web resources: https://cordis.europa.eu/project/id/869991
http://www.levelup-project.eu
Start date: 01-10-2019
End date: 30-09-2023
Total budget - Public funding: 17 039 855,00 Euro - 14 027 950,00 Euro
Twitter: @levelup_eu
Cordis data

Original description

Europe is still lacking an efficient systemic multi-level approach that enables a recursive, cost-effective, holistic and integrated application of circular principles to the digital uplifting of factory 4.0 capital investments; addressing issues at product, process, system as well as the entire value-chain levels, integrating best practices from emerging enabling digital technologies and avoid a two speed digital transformation across industries in different sectors. LEVEL-UP will offer a scalable platform covering the overall lifecycle, ranging from the digital twins setup, modernisation actions to diagnose and predict the operation of physical assets, to the refurbishment and remanufacturing activities towards end of life. In-situ repair technologies and the redesign for new upgraded components will be facilitated through virtual simulations for increased performance and lifetime. LEVEL-UP will therefore comprise new hardware and software components interfaced with the current facilities through IoT and data-management platforms, while being orchestrated through eight (8) scalable strategies at component, work-station and shopfloor level. The actions for modernising, upgrading, refurbishing, remanufacturing, and recycling will be structured and formalised into ten (10) special Protocols, linked with an Industrial Digital Thread weaving a seamless digital integration with all actors in the value chain for improved future iterations. LEVEL-UP will be demonstrated in 7 demo sites from different sectors. The impact of LEVEL-UP to the European manufacturing industry, but also the society itself, can be sum-marised in the following (with a horizon of 4 years after project ends): (i) increase of the material and re-source efficiency by 11.5%, (ii) increased reliability by 16% of the equipment in an extended lifetime by 20%, (iii) over 50% increase of the Return on Investment (ROI), (iv) about 810 new jobs created and (v) over 80M EUR ROI for the consortium.

Status

CLOSED

Call topic

DT-FOF-06-2019

Update Date

27-10-2022
Geographical location(s)
Structured mapping
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Factories of the Future Partnership - Made in Europe Partnership

H2020 - Factories of the Future
H2020-FoF-2019
DT-FOF-06-2019 Refurbishment and re-manufacturing of large industrial equipment (IA)
Innovation Action (IA)
Environmental sustainability
Information and communication technologies
Data spaces
Digital manufacturing platforms - data platforms
MiE_25-27_RP04: Circular, connected manufacturing ecosystems
MiE_25-27_RP05: The next level of circular economy through scalable, highly productive and zero-defect re-manufacturing technologies
MiE_25-27_RP05_PotentialFutureResearch
MiE_Potential_27-05 Lighthouses for (cross) Sectorial transformation pathways towards circular economy
MiE_25-27_RP05: The next level of circular economy through scalable, highly productive and zero-defect re-manufacturing technologies
MiE_25-27_RP08: Quick response service deployment for maintaining optimal manufacturing operations using trusted AI and digital twins
MiE_25-27_RP09: Life-cycle management of manufacturing solutions and associated services for flexible, productive and sustainable manufacturing industry
MiE_25-27_RP10: Data spaces and cloud/edge solutions for responsive and robust manufacturing
Horizon 2020
H2020-EU.2. INDUSTRIAL LEADERSHIP
H2020-EU.2.1. INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies
H2020-EU.2.1.5. INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies - Advanced manufacturing and processing
H2020-EU.2.1.5.1. Technologies for Factories of the Future
H2020-NMBP-FOF-2019
DT-FOF-06-2019 Refurbishment and re-manufacturing of large industrial equipment (IA)