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Electronic products manufacturing: Component inspection

Project: ZDMP

Updated at: 21-05-2021

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Pathways
Hyperconnected Factories Pathway
Comment:

This use-case targets not only the quality assessment process within the CONT plant, but also can be used by the supply partners delivering material and components for the CONT, as the reports/feedback can be also shared with them.

Basic internal connectivity
ERP and SCM connected
Comment:

The usage of ZDMP platform in conjunction with the X-Ray machine allows to automate the quality check process and to improve the inspection scope (as before only few items from each lot of materials/components are checked on compliance with specification due to time constraints). The new approach allows extending the number of inspected parts, only requiring operator involvement, when the deviations from specifications are detected.

Assembly line: monitoring and control system

Project: ZDMP

Updated at: 21-05-2021

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Pathways
Hyperconnected Factories Pathway
Comment:

In this use-case, besides the services providing performance check and quality control, ZDMP platform also enables communication of the workstations and the database keeping the relevant data.

Basic internal connectivity
ERP and SCM connected
Comment:

All workstations are connected to the driver layer allowing equipment to communicate with server line layer. The data extracted from the equipment are stored, used by services and made ready for visualization.

Assembly line: AI-supported optical defects detection

Project: ZDMP

Updated at: 21-05-2021

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Pathways
Hyperconnected Factories Pathway
Comment:

This use-case has the goal to optimize the quality check process within the CONT assembly line. Data that are not utilized by the previous quality check process are used by ZDMP platform services to complement the process.

Basic internal connectivity
ERP and SCM connected
Comment:

ZDMP platform assists the internal quality check system. The quality check stations along the assembly line provide the images for optical quality control. These data along with quality test results are accumulated and analysed by ZDMP platform, and the feedback is generated.

Engine block manufacturing: Defects detection and prediction in aluminium injection and machining operations

Project: ZDMP

Updated at: 20-05-2021

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Pathways
Hyperconnected Factories Pathway
Comment:

For the quality assessment and prediction service is crucial to aggregate the data from both the Martinrea Honsel (MRHS) and FORD industrial partners. The quality forecasting or prediction allows optimising and adjusting the production process to achieve better quality of the product – aluminium cylinder blocks, which is not possible or less accurate without digitalized data exchange between industrial partners.

Basic internal connectivity
ERP and SCM connected

Stone tiles: equipment wear detection

Project: ZDMP

Updated at: 20-05-2021

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Pathways
Hyperconnected Factories Pathway
Basic internal connectivity
ERP and SCM connected
Comment:

The stages of production process are tightly interconnected. If ZDMP platform detects the wearing out of the cutting blades, the production process has to be stopped not to possibly waste the material. Or, if some natural defect of material is being detected, it can be still possible to use the material through adjustment of the moulds and avoid the defected part.

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