3D-HIPMAS | Pilot Factory for 3D High Precision MID Assemblies

Summary

Due to the high potential of miniaturization and integration, with regard to the innovation degree, quality and sustainability requirements, the 21st century looks forward to the integration of new functions on plastic parts to produce smart plastic products, as markets are requiring traceability, security, communication as well as ergonomics. So called Molded Interconnected Devices (MID) basically combine all the features of molded plastic parts with electrical conductive circuitry and electronics components assembly directly on the plastic packaging. MID lead finally to highly integrated multi-material and multifunctional 3D compact systems. With a 20% of growth per year since 2008, MID is the tomorrows converging technology for electronics and plastics. To achieve advanced high precision and high quality 3D micro systems, the EU industry is facing the following MIDs bottlenecks: - to be able to manufacture high precision 3D micro-parts integration plastics and electronics, including 3D plastic system carrier, 3D-conductive tracks and 3D electronics component assembly - to be able to reduce the manufacturing cost by 50% in order for EU industry to be competitive with low-wage countries, - to provide the industry with reliable, robust and in-line controlled manufacturing processes for plastics and electronics converging technologies. 3D-HiPMAS will overcome these challenges by providing the EU industry with a pilot factory based on 4 key technological building blocks enabling the manufacturing of low costs and high precision 3D multi-materials parts: A. 3D high precision plastics micro-parts B. 3D high definition conductive tracks C. 3D precision electronics components assembly D. 3D reliable and robust online monitoring and quality inspection system E. These 4 technologies will be integrated in order to launch the future EU pilot factory The consortium is composed of all key actors from the value chain, from the material manufacturer to the end-user.

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Demonstrators, pilots, prototypes
Demonstrator (project outcome type)
More information & hyperlinks
Web resources: http://www.3d-hipmas.eu/
https://cordis.europa.eu/project/id/314293
Start date: 01-10-2012
End date: 30-09-2015
Total budget - Public funding: 5 350 276,00 Euro - 3 499 600,00 Euro
Cordis data

Original description

Due to the high potential of miniaturization and integration, with regard to the innovation degree, quality and sustainability requirements, the 21st century looks forward to the integration of new functions on plastic parts to produce smart plastic products, as markets are requiring traceability, security, communication as well as ergonomics.
So called “Molded Interconnected Devices” (MID) basically combine all the features of molded plastic parts with electrical conductive circuitry and electronics components assembly directly on the plastic packaging. MID lead finally to highly integrated multimaterial and multifunctional 3D compact systems. With a 20% of growth per year since 2008, MID is the tomorrow’s converging technology for electronics and plastics.
To achieve advanced high precision and high quality 3D micro systems, the EU industry is facing the following MIDs bottlenecks:
- to be able to manufacture high precision 3D micro-parts integration plastics and electronics, including 3D plastic system carrier, 3D-conductive tracks and 3D electronics component assembly
- to be able to reduce the manufacturing cost by 50% in order for EU industry to be competitive with low-wage countries,
- to provide the industry with reliable, robust and in-line controlled manufacturing processes for plastics and electronics converging technologies.
3D-HiPMAS will overcome these challenges by providing the EU industry with a pilot factory based on 4 key technological building blocks enabling the manufacturing of low costs and high precision 3D multi-materials parts:
A. 3D high precision plastics micro-parts
B. 3D high definition conductive tracks
C. 3D precision electronics components assembly
D. 3D reliable and robust online monitoring and quality inspection system
E. These 4 technologies will be integrated in order to launch the future EU pilot factory
The consortium is composed of all key actors from the value chain, from the material manufacturer to the end-user

Status

ONG

Call topic

FoF.NMP.2012-5

Update Date

27-10-2022
Geographical location(s)
Structured mapping
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Factories of the Future Partnership - Made in Europe Partnership

FP7 - Factories of the Future
FP7-FoF-2012
FoF.NMP.2012-5 - High precision production technologies for high quality 3D micro-parts
Demonstrator (project outcome type)
Small or medium-scale focused research project (STREP)
Economic sustainability
Comment:
Supply chain and value network efficiency
Environmental sustainability
Material efficiency
Reducing the consumption of water and other process resources.
Advanced material processing technologies
Photonics-based materials processing technologies
Additive manufacturing
Manufacturing the products of the future
Customised products
Novel materials
Complex structures, geometries and scale
Resource efficient, sustainable products
C26 Manufacture of computer, electronic and optical products
Result items:
LDS is used to create conductive paths on plastic components, e.g. mobile phone casings. The new capabilities of ultra-fine pitch LDS enable the manufacture of sensor packages, interposers and other high complexity electronics.
C28 Manufacture of machinery and equipment n.e.c.
Result items:
LPKF has planned and set up the prototype machine capable of creating conductive structures with line/pitch of 25/25 µm. It is now located at the HSG-IMAT for demonstration and further process developement. LPKF plans to further improve the machine and adopt it into their product portfolio.