T-REX | Lifecycle Extension Through Product Redesign And Repair, Renovation, Reuse, Recycle Strategies For Usage&Reusage-Oriented Business Models

Summary
Integrated product-service solutions or Product-Service Systems promote a shift from value in exchange to value in use to satisfy customer needs. In this new landscape, manufacturers do not sell a physical product, but its usage (renting, pay-x-use) or its outcome (pay-x-performance). Companies and supply network should focus on reducing the Life Cycle Cost of the Product-Service Systems and extending their lifecycle in order to maximize profits, but also to increase customer utility and the lifecycle value of their offerings. Such models entail environmental benefits through increased duration, renovation and re-use of product modules. Despite the expected benefits at a company and societal level, the transition towards such models is slow and mainly concerning large multinationals manufacturers. Smaller firms often lack managerial vision, competence and resources to revolution their Strategy, Organization (internal and inter-firm), Product Design, Maintenance/repair/renovation services and Economic Performance Measurement Systems (towards customer lifetime value). The T-REX project supports such transition in the capital goods industries by developing and experimenting conceptual tools, with three practical demonstrators in the transportation (lift truck), machine tools and robotics assembly domains. T-REX will develop: - A business model suited for the new landscape that changes the way products are offered and customer relationships managed; - Product design techniques to extend the lifecycle, to foster upgrading and renovation, and to support serviceability - Service design methods to develop new services consistent with the business models and re-engineering existing services - Tools for asset Health management, customizable to the industry requirement, and a new lifecycle oriented accounting tool Demonstrators are meant to show that the new business platform can achieve a re-use of 52-70% and reduction of 25-30% of lifecycle costs.
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More information & hyperlinks
Web resources: http://www.t-rex-fp7.eu/
https://cordis.europa.eu/project/id/609005
Start date: 01-10-2013
End date: 30-09-2016
Total budget - Public funding: 5 126 411,00 Euro - 3 639 995,00 Euro
Cordis data

Original description

Integrated product-service solutions or Product-Service Systems promote a shift from value in exchange to value in use to satisfy customer needs. In this new landscape, manufacturers do not sell a physical product, but its usage (renting, pay-x-use) or its outcome (pay-x-performance). Companies and supply network should focus on reducing the Life Cycle Cost of the Product-Service Systems and extending their lifecycle in order to maximize profits, but also to increase customer utility and the lifecycle value of their offerings. Such models entail environmental benefits through increased duration, renovation and re-use of product modules. Despite the expected benefits at a company and societal level, the transition towards such models is slow and mainly concerning large multinationals manufacturers. Smaller firms often lack managerial vision, competence and resources to revolution their Strategy, Organization (internal and inter-firm), Product Design, Maintenance/repair/renovation services and Economic Performance Measurement Systems (towards customer lifetime value).
The T-REX project supports such transition in the capital goods industries by developing and experimenting conceptual tools, with three practical demonstrators in the transportation (lift truck), machine tools and robotics assembly domains. T-REX will develop:
• A business model suited for the new landscape that changes the way products are offered and customer relationships managed;
• Product design techniques to extend the lifecycle, to foster upgrading and renovation, and to support serviceability
• Service design methods to develop new services consistent with the business models and re-engineering existing services
• Tools for asset Health management, customizable to the industry requirement, and a new lifecycle oriented accounting tool
Demonstrators are meant to show that the new business platform can achieve a re-use of 52-70% and reduction of 25-30% of lifecycle costs.

Status

ONG

Call topic

FoF.NMP.2013-8

Update Date

27-10-2022
Geographical location(s)
Structured mapping
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Factories of the Future Partnership - Made in Europe Partnership

FP7 - Factories of the Future
FP7-FoF-2013
FoF.NMP.2013-8 - Innovative strategies for renovation and repair in manufacturing systems
Collaborative project (generic)
Economic sustainability
Comment: New Service-Oriented Business Models are supported by lifecycle extension of the products with reduced Total Cost of Ownership as the basis for long-term relationships with the customers. Stable and continuous cash flows from customers will guarantee economic sustainability.
Environmental sustainability
Comment: Repair, renovation or re-use techniques are focused on environmental sustainability and the reduction of new resources.
Material efficiency
Comment: New maintenance strategies to minimize maintenance costs, like optimised preventive (PM) or predictive maintenance (PdM), are aimed to optimise the exploitation of the Product-Service Systems.
Circular economy
Comment: New Service-Oriented Business Models are supported by lifecycle extension of the products with reduced Total Cost of Ownership as the basis for long-term relationships with the customers. Stable and continuous cash flows from customers will guarantee economic sustainability.
Product life extension
Innovative re-use of equipment
Comment: Lifecycle extension through product refurbishment or components re-use as second hand spare parts.
Information and communication technologies
Data spaces
Digital manufacturing platforms - data platforms
Comment: Fleet-Wide Asset Health Management (FW-AHM) platform to collect, analyse and share fleet information among both manufacturers and customers.
Mechatronics and robotics technologies
Comment: New Condition Monitoring devices and customised Fleet Management software are the basis for the Fleet-Wide Asset Health Management (FW-AHM) platform.
Measurement, sensing, condition and performance monitoring technologies
Comment: Condition-based Maintenance (CbM) supported by new Condition Monitoring devices and remote monitoring Fleet Management systems.
Manufacturing the products of the future
Comment: Methodologies for the (re-)design of Product-Service Systems and their support services.
Resource efficient, sustainable products
Comment: Products operation and health monitoring is the basis to implement new Service-Oriented Business Models, which further allow efficient resources allocation and lifecycle extension by repair, renovation or re-use.
A AGRICULTURE, FORESTRY AND FISHING
Result items:
Easy-deploy-PdM-methodology and tools can be applied for the condition monitoring and health asessment of the equipments and/or their components.
B MINING AND QUARRYING
Result items:
Easy-deploy-PdM-methodology and tools can be applied for the condition monitoring and health asessment of the equipments and/or their components.
C29 Manufacture of motor vehicles, trailers and semi-trailers
D ELECTRICITY, GAS, STEAM AND AIR CONDITIONING SUPPLY
Result items:
Easy-deploy-PdM-methodology and tools can be applied for the condition monitoring and health asessment of the equipments and/or their components.
E WATER SUPPLY; SEWERAGE, WASTE MANAGEMENT AND REMEDIATION ACTIVITIES
Result items:
Easy-deploy-PdM-methodology and tools can be applied for the condition monitoring and health asessment of the equipments and/or their components.
F CONSTRUCTION
Result items:
Easy-deploy-PdM-methodology and tools can be applied for the condition monitoring and health asessment of the equipments and/or their components.
H TRANSPORTATION AND STORAGE
Result items:
Easy-deploy-PdM-methodology and tools can be applied for the condition monitoring and health asessment of the equipments and/or their components.
CbM-Robot-Solution can be applied to any robotic system.