The industrialisation of Additive Manufacturing (AM) requires a holistic data management and integrated automation. INTEGRADDE aims to develop an end-to-end Digital Manufacturing solution, enabling a cybersecured bidirectional dataflow for a seamless integration across the entire AM chain.
The goal is to develop a new manufacturing methodology capable of ensuring the manufacturability, reliability and quality of a target metal component from initial product design via Direct Energy Deposition (DED) technologies, implementing a zero-defect manufacturing approach ensuring robustness, stability and repeatibility of the process.
To achieve this aim, INTEGRADDE addresses following key innovations:
- Development of an intelligent data-driven AM pipeline.
- Combination of automatic topology optimisation algorithms for design, multi-scale process modelling, automated hardware-independent process planning, online control and distributed NDT for the manufacturing of certified metal parts.
- A self-adaptive control is adopted focused on the implementation of non-propagation of defects strategy. Moreover, Data Analytics will provide a continuous refinement by acquiring process knowledge to assist in the manufacturing of new metal components, improving right-first-time production by adopting a mass customization approach
- Cybersecurity ensures data integrity along the AM workflow, providing a novel manufacturing methodology for the certification of metal AM parts.
INTEGRADDE implements a twofold deployment approach for the pilot lines: both in application-driven at five industrial end-users (steel, tooling, aeronautics, and construction) and open-pilot networks at RTOs already owning AM infrastructure (AIMEN, IREPA, CEA, WEST). This will allow a continuous validation and deployment of specific developments towards industrialization, boosting definitive uptake of AM in EU metalworking sector.
- Periodic Reporting for period 2 - INTEGRADDE (Intelligent data-driven pipeline for the manufacturing of certified metal parts through Direct Energy Deposition processes)
- Online training materials
- AutomationML for Data Exchange in the Robotic Process of Metal Additive Manufacturing
- Manufacturability Assessment and Design for AM
- Towards a Digital Twin for Thermal Processes: Control-centric approach
- In situ process monitoring by optical microphone for crack detection in Laser Metal Deposition applications
- Direct Energy Deposition: a complete workflow for the additive manufacturing of complex shape parts
| Web resources: |
http://www.integraddeproject.eu/
https://cordis.europa.eu/project/rcn/218516/factsheet/en |
| Start date: | 01-10-2018 |
| End date: | 31-03-2023 |
| Total budget - Public funding: | 12 716 173,00 Euro - 12 716 173,00 Euro |
| Twitter: | @Integradde |
Original description
The industrialisation of Additive Manufacturing (AM) requires a holistic data management and integrated automation. INTEGRADDE aims to develop an end-to-end Digital Manufacturing solution, enabling a cybersecured bidirectional dataflow for a seamless integration across the entire AM chain.The goal is to develop a new manufacturing methodology capable of ensuring the manufacturability, reliability and quality of a target metal component from initial product design via Direct Energy Deposition (DED) technologies, implementing a zero-defect manufacturing approach ensuring robustness, stability and repeatibility of the process. To achieve this aim, INTEGRADDE addresses following key innovations:
- Development of an intelligent data-driven AM pipeline.
- Combination of automatic topology optimisation algorithms for design, multi-scale process modelling, automated hardware-independent process planning, online control and distributed NDT for the manufacturing of certified metal parts.
- A self-adaptive control is adopted focused on the implementation of non-propagation of defects strategy. Moreover, Data Analytics will provide a continuous refinement by acquiring process knowledge to assist in the manufacturing of new metal components, improving right-first-time production by adopting a mass customization approach
- Cybersecurity ensures data integrity along the AM workflow, providing a novel manufacturing methodology for the certification of metal AM parts.
INTEGRADDE implements a twofold deployment approach for the pilot lines: both in application-driven at five industrial end-users (steel, tooling, aeronautics, and construction) and open-pilot networks at RTOs already owning AM infrastructure (AIMEN, IREPA, CEA, WEST). This will allow a continuous validation and deployment of specific developments towards industrialization, boosting definitive uptake of AM in EU metalworking sector.
Status
SIGNEDCall topic
DT-FOF-04-2018Update Date
27-10-2022
The major goal of INTEGRADDE was to develop a novel end-to-end solution capable of demonstrating the potential of Directed Energy Deposition (DED) processes for the manufacturing of certified large metal components in strategic metalworking sectors. The project is focused on additive manufacturing, specifically laser metal deposition. This technology requires validation, and the compatibility of various pieces in the manufacturing process must be verified under real-world situations. Standardization, therefore, has great significance. The case study demonstrates the need for adequate planning of resources for standardisation as well as the requirement to provide project partners who are unfamiliar with standards and standardisation with training. Two obstacles stand out: first, the distinct nature and timetables of standardisation processes from those of research, and second, the apparent conflict between IP protection and the requirement for openness during the standardisation process. Nevertheless, the use of standards/standardisation seeks to help increase quality and reliability in the specific AM process.
11/10/21 - 12:20
IEEE Access and INTEGRADDE invites manuscript submissions in the area of Metal Additive Manufacturing!
Submission Deadline: 30 November 2021
IEEE Access invites manuscript submissions in the area of Metal Additive Manufacturing.
Additive manufacturing (AM) is a main driver of the Industry 4.0 paradigm. While the additive manufacturing of plastics is common, metal additive manufacturing processes still face several research challenges. The high cost and unpredictable defects in final parts and products are preventing complete deployment and adoption of additive manufacturing in the metalworking industries. Several aspects need improvement, including robustness, stability, repeatability, speed and right-first-time manufacturing. Nevertheless, its potential to the production of structural parts is significant, from the medical to the aeronautics industry.
This Special Section in IEEE Access will bring together academia and industry to discuss technical challenges and recent results related to additive manufacturing. Theoretical, numerical and experimental development in this domain are welcome. The articles are expected to report original findings or innovative concepts featuring different topics related to metal additive manufacturing. Industry-related studies are welcome, especially the ones demonstrating advanced applications of metal additive manufacturing in challenging scenarios.
The topics of interest include, but are not limited to:
- Data interoperability
- Data analytics
- Digitalization and data security
- Topologic optimization
- Additive manufacturing building strategy
- Multi-physics process simulation and modeling
- Product engineering optimization
- Testing and characterization
- Zero defect manufacturing and process control
- Quality assurance
- From CAD design to real part production
- Advanced industry applications
We also highly recommend the submission of multimedia with each article as it significantly increases the visibility and downloads of articles.
Associate Editor: Pedro Neto, University of Coimbra, Portugal
Guest Editors:
- Mustafa Megahed, ESI Group, Germany
- Matthew Gilbert, The University of Sheffield, UK
- Kaixiang Peng, University of Science and Technology Beijing, China
- Felix Vidal, AIMEN Technology Centre, Spain
- Leroy Gardner, Imperial College London, UK
- Xuemin Chen, Texas Southern University, USA
- Stasha Lauria, Brunel University London, UK
Relevant IEEE Access Special Sections:
- Advanced Artificial Intelligence Technologies for Smart Manufacturing
- Key Technologies for Smart Factory of Industry 4.0
- Advances in Machine Learning and Cognitive Computing for Industry Applications
IEEE Access Editor-in-Chief: Prof. Derek Abbott, University of Adelaide
Article submission: Contact Associate Editor and submit manuscript to:
http://mc.manuscriptcentral.com/ieee-access
For inquiries regarding this Special Section, please contact: pedro.neto@dem.uc.pt.
02/09/21 - 12:52
Digital Thread for Additive Manufacturing: Integradde´s video is out now!
This video shows how the Integradde´s Digital Thread for Additive Manufacturing works step by step and how it has been validated in 4 Pilot Lines across Europe in real manufacturing conditions!
> Watch the Integradde´s video here!
Would you like to implement Additive Manufacturing in your production processes at no cost? Apply to Integradde´s Expression of Interest!
European SMEs and MidCaps willing to implement Additive Manufacturing in their production processes are called to participate in the Integradde´s Expression of Interest (EOI). The selected winners will access the expertise and services (valued in 20K/service) provided by Integradde´s Open Pilot Network AT NO COST!
Make sure to submit your application before September 30th: https://expression-of-interest-integradde.fundingbox.com/
Learn how to build a winning application: Join us on September 8th at 11:00 for the Integradde´s EOI Infoday!
We have some tips for you to help you build a winning application! Join us at the Integradde´s EOI Infoday that will take place on September 8th at 11:00 CEST where we will address some frequently asked questions about the process and useful guidelines to make an outstanding application also, if you have some other questions or doubts this is the time for you to take the stage and get answers!
01/06/21 - 16:03
Integradde´s Expression of Interest is open as from today (June 1st)
The INTEGRADDE project launched today (June 1st) an Expression of Interest (EOI) Call, oriented to European SMEs and Midcaps willing to implement Advanced Manufacturing solutions in their production process.
The call will be open from June 1st until September 30th and will select 5 companies to receive selected services (such as Free-Trials) from the ‘Network of Open Pilots Lines’ Catalogue of Services.
The Expression of Interest will choose 5 beneficiaries which will receive services from the ‘Network of Open Pilots Lines’ catalogue of services. The open pilot line network is made of four RTOs, each of them providing different schemes and AM processes:
- AIMEN Technology Centre: owning different robot-based cells for LMD-powder (LMD-p).
- WEST: owning different robot-based cells for WAAM and LMD-wire (LMD-w).
- CEA: provides access to robot-based workstation for WAAM and different equipment for inspection of AM components.
- IREPA: owning CNC-based cells for LMD-p and robot-based LMD-w with capability to process Titanium.
One additional beneficiary will receive these services from MX3D, the innovation leader in 3D metal printing and partner of INTEGRADDE.
The entire application process is carried out through the open call management site hosted at Fundingbox, while the information about the EOI is published in the Integradde community (make sure to join!)
Check the Guide For Applicants for information on the requirements for participation and the detailed free services the winners will get in the link below and APPLY NOW!
GET ALL THE INFORMATION AND START YOUR APPLICATION HERE!
Go to project news
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| AIMEN (Coördinator)
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| 3D NEW TECHNOLOGIES SRL
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| ARCELORMITTAL INNOVACION INVESTIGACION E INVERSION SL (AMIII)
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| ATOS SPAIN SA
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| BRUNEL UNIVERSITY
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| BUREAU VERITAS SERVICES (BUREAU VERITAS)
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| COMMISSARIAT A L ENERGIE ATOMIQUE ET AUX ENERGIES ALTERNATIVES (CEA)
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| CORDA - ORODJARNA PROIZVODNJA TRGOVINA IN STORITVE DOO (CORDA)
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| DATAPIXEL SL
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| DGH ROBOTICA, AUTOMATIZACION Y MANTENIMIENTO INDUSTRIAL SA
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| DIN DEUTSCHES INSTITUT FUER NORMUNG E.V.
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| ESI Group
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| ESI SOFTWARE GERMANY GMBH
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| FUNDINGBOX COMMUNITIES SL (FBC)
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| FundingBox Accelerator Sp. z.o.o.
The mention of certification and standards in the call for proposals prompted the project to create standardisation as a specific activity as part of the WP on dissemination and exploitation from the very start. Some of the project partners had prior expertise with standardising and engagement with relevant TCs. However, overall standardising knowledge was limited. As a result, Deutsches Institut Fuer Normung E.V. (DIN) was involved in the project as an SDO to aid, training and to connect with TC 261 on AM. DIN was also in charge of developing a standards landscape to better understand what standards exist and where gaps need to be filled. According to the interviewed partners, for researchers with little experience in standardisation, it may be difficult to understand what is going on. In this case, it is vital to listen to and learn from Standards Development Organizations (SDOs) like DIN. Furthermore, if a researcher does not deal with standardisation, he or she may not actively seek training in it. Learning in practice is thus frequently in the form of learning on the job while carrying out projects. Finally, knowing standardisation also means knowing the ecosystem of stakeholders involved.
Liaisons have been formed with three TC 261 WGs during project implementation. Project members are permitted to contribute to WG meetings and participate in joint WGs. In addition to communicating with TC 261, DIN has been asked to establish connections with ongoing projects relating to design and data exchange. The project participants also received standardisation training from DIN. One particular issue arose was intellectual property protection. On one hand, open approaches are required for standardisation; on the other hand, protection is required. In this scenario, it is not so much about patents as it is about software (copyright) protection and possibly trade secrets. Two areas for developing standardisation activities are being investigated where there are gaps in standards. The first is related to digital technology, and the second is laser cladding, for which there is currently no standard.
The project has yet to produce standardised results such as CEN Workshop Agreement (CWAs). On a more positive note, the activities have resulted in the formation of new relationships, which will be useful for future standardisation and project efforts. As a result, these liaisons can be deemed a good output, even though there is still a long way to go towards a standard. There is a desire among project participants to have the opportunity to prolong the project with Horizon funding to account for the differences in timelines between standardisation processes and funded research and to allow enough resources for standardisation activities.