Intelligent data-driven pipeline for the manufacturing of certified metal parts through Direct Energy Deposition processes
The industrialisation of Additive Manufacturing (AM) requires a holistic data management and integrated automation. INTEGRADDE aims to develop an end-to-end Digital Manufacturing solution, enabling a cybersecured bidirectional dataflow for a seamless integration across the entire AM chain.
The goal is to develop a new manufacturing methodology capable of ensuring the manufacturability, reliability and quality of a target metal component from initial product design via Direct Energy Deposition (DED) technologies, implementing a zero-defect manufacturing approach ensuring robustness, stability and repeatibility of the process.
To achieve this aim, INTEGRADDE addresses following key innovations:
- Development of an intelligent data-driven AM pipeline.
- Combination of automatic topology optimisation algorithms for design, multi-scale process modelling, automated hardware-independent process planning, online control and distributed NDT for the manufacturing of certified metal parts.
- A self-adaptive control is adopted focused on the implementation of non-propagation of defects strategy. Moreover, Data Analytics will provide a continuous refinement by acquiring process knowledge to assist in the manufacturing of new metal components, improving right-first-time production by adopting a mass customization approach
- Cybersecurity ensures data integrity along the AM workflow, providing a novel manufacturing methodology for the certification of metal AM parts.
INTEGRADDE implements a twofold deployment approach for the pilot lines: both in application-driven at five industrial end-users (steel, tooling, aeronautics, and construction) and open-pilot networks at RTOs already owning AM infrastructure (AIMEN, IREPA, CEA, WEST). This will allow a continuous validation and deployment of specific developments towards industrialization, boosting definitive uptake of AM in EU metalworking sector.
Web resources: |
http://www.integraddeproject.eu/
https://cordis.europa.eu/project/rcn/218516/factsheet/en |
Duration: | 48 months |
Start date: | 01-10-2018 |
End date: | 30-09-2022 |
Total budget - Public funding: | 12 716 173,00 Euro - 12 716 173,00 Euro |
Call topic: | Pilot lines for metal Additive Manufacturing (IA 50%) (DT-FOF-04-2018) |
- No published items
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| AIMEN (Coördinator)
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| LIMITSTATE LIMITED (LIMITSTATE)
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| THE UNIVERSITY OF SHEFFIELD
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| ESI SOFTWARE GERMANY GMBH
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| Atos Spain SA
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| COMMISSARIAT A L ENERGIE ATOMIQUE ET AUX ENERGIES ALTERNATIVES
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| INSTITUT DE RECHERCHE TECHNOLOGIQUE JULES VERNE
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| MX3D BV (MX3D)
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| LOIRETECH MAUVES
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| FundingBox
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| FUNDINGBOX COMMUNITIES SL (FBC)
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| IMPERIAL COLLEGE OF SCIENCE, TECHNOLOGY AND MEDICINE
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| BUREAU VERITAS SERVICES (BUREAU VERITAS)
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| INDUST RECHERCH PROCEDES APPLICAT LASER ASSOCIATION IREPA LASER
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| HOGSKOLAN VAST (WEST)