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De- and Re- manufacturing of consumer WEEE

Project: Circular TwAIn

Updated at: 14-11-2024

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MiE KPIs
MiE KPI section - Outcomes
Demonstrator showcasing an increased uptake of green manufacturing
Demonstrator showcasing the uptake of de-manufacturing, re-manufacturing and recycling technologies for more efficient manufacturing
Demonstrator showcasing virtual end-to-end life-cycle engineering and manufacturing
Demonstrator targeting supply chain innovations
Demonstrator addressing smart product's and complex products’ production
Demonstrator showcasing artificial intelligence (AI) and data analytics tools’ uptake

Smart coatings for PV applications, PV manufacturing line

Project: Platform-ZERO

Updated at: 09-02-2024

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MiE KPIs
MiE KPI section - Outcomes
Demonstrator showcasing an increased uptake of green manufacturing
Reduced scrap rate through zero defect and zero downtime manufacturing - demonstrator showcases reduction by 20%
Reduction of time needed for defect identification & finishing showcased by demonstrator (in % reduction)
Demonstrator addressing smart product's and complex products’ production
Demonstrator showcasing artificial intelligence (AI) and data analytics tools’ uptake

OPTIMAL platform

Project: OPTIMAL

Updated at: 30-01-2024

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MiE KPIs
MiE KPI section - Outcomes
Demonstrator showcasing an increased uptake of green manufacturing
Reduced scrap rate through zero defect and zero downtime manufacturing - demonstrator showcases reduction by 20%
Reduction of time needed for defect identification & finishing showcased by demonstrator (in % reduction)
Demonstrator showcasing virtual end-to-end life-cycle engineering and manufacturing
Demonstrator addressing smart product's and complex products’ production
Demonstrator showcasing artificial intelligence (AI) and data analytics tools’ uptake

hierarchical multifunctional drag reduction riblet structures for aviation

Project: OPTIMAL

Updated at: 22-12-2023

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MiE KPIs
MiE KPI section - Outcomes
Demonstrator showcasing an increased uptake of green manufacturing
Reduced scrap rate through zero defect and zero downtime manufacturing - demonstrator showcases reduction by 20%
Reduction of time needed for defect identification & finishing showcased by demonstrator (in % reduction)
Demonstrator showcasing virtual end-to-end life-cycle engineering and manufacturing
Demonstrator showcasing artificial intelligence (AI) and data analytics tools’ uptake

Full-polymer micro lenses for industrial optics

Project: OPTIMAL

Updated at: 22-12-2023

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MiE KPIs
MiE KPI section - Outcomes
Demonstrator showcasing an increased uptake of green manufacturing
Reduced scrap rate through zero defect and zero downtime manufacturing - demonstrator showcases reduction by 20%
Reduction of time needed for defect identification & finishing showcased by demonstrator (in % reduction)
Demonstrator showcasing virtual end-to-end life-cycle engineering and manufacturing
Demonstrator addressing smart product's and complex products’ production
Demonstrator showcasing artificial intelligence (AI) and data analytics tools’ uptake

Free-form lens arrays for high-end virtual reality displays

Project: OPTIMAL

Updated at: 22-12-2023

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MiE KPIs
MiE KPI section - Outcomes
Demonstrator showcasing an increased uptake of green manufacturing
Reduced scrap rate through zero defect and zero downtime manufacturing - demonstrator showcases reduction by 20%
Reduction of time needed for defect identification & finishing showcased by demonstrator (in % reduction)
Demonstrator showcasing virtual end-to-end life-cycle engineering and manufacturing
Demonstrator addressing smart product's and complex products’ production
Demonstrator showcasing artificial intelligence (AI) and data analytics tools’ uptake

Microfluidic hierarchical structures for lab on chip medical devices

Project: OPTIMAL

Updated at: 22-12-2023

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MiE KPIs
MiE KPI section - Outcomes
Demonstrator showcasing an increased uptake of green manufacturing
Reduced scrap rate through zero defect and zero downtime manufacturing - demonstrator showcases reduction by 20%
Reduction of time needed for defect identification & finishing showcased by demonstrator (in % reduction)
Demonstrator showcasing virtual end-to-end life-cycle engineering and manufacturing
Demonstrator addressing smart product's and complex products’ production
Demonstrator showcasing artificial intelligence (AI) and data analytics tools’ uptake

Battery Cloud Platform | State-of-Health (Libbation)

Project: AUTO-TWIN

Updated at: 15-11-2023

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MiE KPIs
MiE KPI section - Outcomes
Demonstrator showcasing an increased uptake of green manufacturing
Demonstrator showcasing the uptake of de-manufacturing, re-manufacturing and recycling technologies for more efficient manufacturing
Demonstrator showcasing virtual end-to-end life-cycle engineering and manufacturing
Demonstrator targeting supply chain innovations

Construction Bricks and Decorative Panels

Project: AMBIANCE

Updated at: 15-11-2023

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MiE KPIs
MiE KPI section - Outcomes
Demonstrator showcasing an increased uptake of green manufacturing
Demonstrator showcasing the uptake of de-manufacturing, re-manufacturing and recycling technologies for more efficient manufacturing
Demonstrator showcasing virtual end-to-end life-cycle engineering and manufacturing
Demonstrator targeting supply chain innovations

Outdoor Furniture

Project: AMBIANCE

Updated at: 15-11-2023

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MiE KPIs
MiE KPI section - Outcomes
Demonstrator showcasing an increased uptake of green manufacturing
Demonstrator showcasing the uptake of de-manufacturing, re-manufacturing and recycling technologies for more efficient manufacturing
Demonstrator showcasing virtual end-to-end life-cycle engineering and manufacturing
Demonstrator targeting supply chain innovations

Sports Facilities

Project: AMBIANCE

Updated at: 15-11-2023

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MiE KPIs
MiE KPI section - Outcomes
Demonstrator showcasing an increased uptake of green manufacturing
Demonstrator showcasing the uptake of de-manufacturing, re-manufacturing and recycling technologies for more efficient manufacturing
Demonstrator showcasing virtual end-to-end life-cycle engineering and manufacturing
Demonstrator targeting supply chain innovations
Demonstrator showcasing artificial intelligence (AI) and data analytics tools’ uptake

Melamine surfaced board manufacturing demonstrator - SONAE ARAUCO

Project: OPENZDM

Updated at: 14-11-2023

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MiE KPIs
MiE KPI section - Outcomes
Demonstrator showcasing an increased uptake of green manufacturing
Comment:

The vision of the future process with the contribution of the openZDM solutions targets an improved decision-making at the plant level to reduce defects towards a zero defects paradigm, that will facilitate defect prediction and recommendation of production recipes to adjust machine parameters according to predicted defects. In turn, improved products can be developed using the data-driven knowledge acquired, resulting in less wasted material. Towards this direction, the openZDM project performed an LCA at the beginning ot he project to compare it with the final one and also it supports integration through its platform to an LCA tool for on-demand LCA. 

Reduced scrap rate through zero defect and zero downtime manufacturing - demonstrator showcases reduction by 20%
Comment:

OPENZDM solutions for AI quality assessment and decision support aim for data driven defect prediction and estimation of machine components degradation through drifts in data distribution. The main goal is to predict defects such as broken paper, dust or glued paper so that changes in machinery/parameters can be performed and the defect avoided and also to estimate degradation based on slight and smooth changes in the process start occurring due to component wear-out / degradation and, if data is representative enough, it may be different data distributions in time.

Reduction of time needed for defect identification & finishing showcased by demonstrator (in % reduction)
Demonstrator showcasing artificial intelligence (AI) and data analytics tools’ uptake
Comment:

OPENZDM is expected to contribute to the SONAE Arauco use case in the aspects of proactive quality control towards zero-defect manufacturing through the digital twin enabled machine learning approaches for data analytics and quality assessment.

EV battery production - APTIV

Project: OPENZDM

Updated at: 14-11-2023

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MiE KPIs
MiE KPI section - Outcomes
Reduced scrap rate through zero defect and zero downtime manufacturing - demonstrator showcases reduction by 20%
Reduction of time needed for defect identification & finishing showcased by demonstrator (in % reduction)
Demonstrator showcasing artificial intelligence (AI) and data analytics tools’ uptake

Measurement of gaps and flushes in vehicle assembly - VWAE

Project: OPENZDM

Updated at: 14-11-2023

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MiE KPIs
MiE KPI section - Outcomes
Reduced scrap rate through zero defect and zero downtime manufacturing - demonstrator showcases reduction by 20%
Reduction of time needed for defect identification & finishing showcased by demonstrator (in % reduction)
Demonstrator showcasing artificial intelligence (AI) and data analytics tools’ uptake

Thermal imaging, the door to Zero Defects - VIDRALA

Project: OPENZDM

Updated at: 14-11-2023

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MiE KPIs
MiE KPI section - Outcomes
Reduced scrap rate through zero defect and zero downtime manufacturing - demonstrator showcases reduction by 20%
Reduction of time needed for defect identification & finishing showcased by demonstrator (in % reduction)
Demonstrator showcasing artificial intelligence (AI) and data analytics tools’ uptake

Achieving zero defect manufacturing through state of the art inspection methods and artificial intelligence - VDLWEW

Project: OPENZDM

Updated at: 14-11-2023

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MiE KPIs
MiE KPI section - Outcomes
Reduced scrap rate through zero defect and zero downtime manufacturing - demonstrator showcases reduction by 20%
Reduction of time needed for defect identification & finishing showcased by demonstrator (in % reduction)
Demonstrator showcasing artificial intelligence (AI) and data analytics tools’ uptake

Extending sustainable manufacturing and repairability approaches for aeronautic values chains

Project: DaCapo

Updated at: 14-11-2023

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MiE KPIs
MiE KPI section - Outcomes
Demonstrator showcasing an increased uptake of green manufacturing
Demonstrator showcasing the uptake of de-manufacturing, re-manufacturing and recycling technologies for more efficient manufacturing
Demonstrator showcasing virtual end-to-end life-cycle engineering and manufacturing
Demonstrator targeting supply chain innovations
Demonstrator showcasing reduction of supply chain response-time
Demonstrator addressing smart product's and complex products’ production
Demonstrator showcasing artificial intelligence (AI) and data analytics tools’ uptake

Eco-design, diagnosis and maintenance for modular mobile phones

Project: DaCapo

Updated at: 14-11-2023

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MiE KPIs
MiE KPI section - Outcomes
Demonstrator showcasing an increased uptake of green manufacturing
Demonstrator showcasing the uptake of de-manufacturing, re-manufacturing and recycling technologies for more efficient manufacturing
Demonstrator showcasing virtual end-to-end life-cycle engineering and manufacturing
Demonstrator targeting supply chain innovations
Demonstrator addressing smart product's and complex products’ production
Demonstrator showcasing artificial intelligence (AI) and data analytics tools’ uptake

R-cycles in material flows for warehouse design, construction and operation

Project: DaCapo

Updated at: 14-11-2023

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MiE KPIs
MiE KPI section - Outcomes
Demonstrator showcasing an increased uptake of green manufacturing
Demonstrator showcasing the uptake of de-manufacturing, re-manufacturing and recycling technologies for more efficient manufacturing
Demonstrator showcasing virtual end-to-end life-cycle engineering and manufacturing
Demonstrator targeting supply chain innovations
Demonstrator showcasing artificial intelligence (AI) and data analytics tools’ uptake

Damaged metal part inspection and repairing

Project: Fluently

Updated at: 30-10-2023

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MiE KPIs
MiE KPI section - Outcomes
Demonstrator showcasing an increased uptake of green manufacturing
Reduction of time needed for defect identification & finishing showcased by demonstrator (in % reduction)
Demonstrator showcasing the uptake of de-manufacturing, re-manufacturing and recycling technologies for more efficient manufacturing
Demonstrator showcasing artificial intelligence (AI) and data analytics tools’ uptake

Disassembly of e-bike battery packs

Project: Fluently

Updated at: 30-10-2023

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MiE KPIs
MiE KPI section - Outcomes
Demonstrator showcasing an increased uptake of green manufacturing
Demonstrator showcasing the uptake of de-manufacturing, re-manufacturing and recycling technologies for more efficient manufacturing
Demonstrator showcasing virtual end-to-end life-cycle engineering and manufacturing
Demonstrator showcasing artificial intelligence (AI) and data analytics tools’ uptake

Assembly of aircraft engine nacelle

Project: Fluently

Updated at: 30-10-2023

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MiE KPIs
MiE KPI section - Outcomes
Demonstrator showcasing virtual end-to-end life-cycle engineering and manufacturing
Demonstrator showcasing reduction of supply chain response-time
Demonstrator addressing smart product's and complex products’ production
Demonstrator showcasing artificial intelligence (AI) and data analytics tools’ uptake

Hydro turbine enhanced with riblets

Project: BILASURF

Updated at: 27-10-2023

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MiE KPIs
MiE KPI section - Outcomes
Demonstrator showcasing an increased uptake of green manufacturing
Comment:

Additionally, the creation of functional surfaces has traditionally relied on processes such as chemical reactions and/or the complete coating of the native surfaces (e.g. aerofoils). Due to their very nature, these processes generate unwanted by-products thereby leaving a significant environmental footprint, which go against the “do no significant harm” principle of The European Green Deal.

Demonstrator addressing smart product's and complex products’ production
Demonstrator showcasing artificial intelligence (AI) and data analytics tools’ uptake
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