EFFRA Innovation Portal

Cloud-based optimisation in the cutting of steel reinforcements

Updated at: 22-06-2018

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Description Many software apps on the market offered only partial solutions in the detailing of pieces and the production process of the cut-and-bend steel industries.

Cloud-based simulation of a laser welding system

Project: FORTISSIMO

Updated at: 22-06-2018

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Description During these tests, work pieces have to be cut, polished and sanded to check the quality of the seam, destroying the piece – increasing costs and time.

Following main S & T results/ foregrounds can be highlighted for the DynaMill project

Project: DynaMill

Updated at: 22-06-2018

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Description o Afterwards (step 2), the measuring of calibration FRFs of the workpiece which is fixed in the machine tool is realized.

Laser die-cleaning technique and the system for powder-related manufacturing applications

Project: MICRO-FAST

Updated at: 22-06-2018

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Description The powder of the work piece can partially fuse with the material of the punch due to the high pressure and high temperatures during the sintering process: high viscosity of the liquid metal can lead to

In-situ micro-component robotic handling (fragile parts) method and the device

Project: MICRO-FAST

Updated at: 22-06-2018

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Description In projected Micro-FAST machine, the die is placed on a workpiece carrier.

Alesamonti DEMO

Project: IFACOM

Updated at: 22-06-2018

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Description In particular, the system allows to compensate mechanical deformation induced on the workpiece by clamping forces (core of a patent application) and thermal deformations of the workpiece and of the machine

Georg Fischer Agie Charmilles DEMO

Project: IFACOM

Updated at: 22-06-2018

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Description Georg Fischer Agie Charmilles (GFAC) is a manufacturer of high precision machine tools which use a metallic wire (electrode) to cut a programmed contour in a workpiece (wire EDM, Electric Discharge Machining

A waterjet monitoring system will be patented, which will prevent workpiece damage and reduce machine downtime

Project: REFORM

Updated at: 22-06-2018

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Title A waterjet monitoring system will be patented, which will prevent workpiece damage and reduce machine downtime
Description A waterjet monitoring system has been developed, which will prevent workpiece damage and reduce machine downtime

Part quality control software (integrated in foreground Statistical module)

Project: DES-MOLD

Updated at: 22-06-2018

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Description Software for forecasting the part quality based on the piece, not on the usual process parameters threshold approach.

Cloud-based simulation for low-pressure die-casting of copper alloys

Project: FORTISSIMO

Updated at: 21-06-2018

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Description To avoid cracks and defects, it is therefore essential to design the moulds and the casting channels to obtain a laminar flow in the liquid metal and a constant cooling gradient throughout the final piece

The MAS Tracker

Project: SO-PC-PRO

Updated at: 21-06-2018

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Description The tracker is designed to be easily tagged to any manufacturing workpiece. It is easily programmed with a new workpiece serial number using a dedicated iPad/iPhone App.

CREATECH MEDICAL

Project: MIDEMMA

Updated at: 21-06-2018

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Description The frame and teeth supporting base are mainly manufactured on single piece Ti6Al4V or CrCo by micromilling.

Improvement on workpiece metrology

Project: MIDEMMA

Updated at: 21-06-2018

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Acronym Improvement on workpiece metrology
Title Improvement on workpiece metrology

Small robotic cell with Real Time Position Correction

Project: MEGAROB

Updated at: 21-06-2018

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Description deviate from the programmed path, intensifying the low accuracy of the robot (resulting in poor geometrical tolerance and quality surface in case of milling) as well as lead to damage of the machine, workpiece

Tangential laser finishing

Project: DIPLAT

Updated at: 21-06-2018

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Description Future work may examine the performance of different drilling tool geometries and processing parameters for a range of workpiece materials.

Adaptive and smart device for error-free fixtures for small parts

Project: MUPROD

Updated at: 21-06-2018

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Description Main impact in the project: - Error-free machining (Workpiece distortions avoided, vibration chatter reduction, high precision and fixturing accuracy) - Reduced throughput time (on-line errors detection

Assembly of electric drives for the E-mobility sector.

Project: MUPROD

Updated at: 21-06-2018

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Description engines possible - State of the art: End-Of-Line inspection - Late defect detection - Defect cause cannot be identified - Complex repair of final product - Waste of resources by machining defective workpieces

Validation of VR based Re-Manufacturing

Project: EASE-R3

Updated at: 21-06-2018

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Description Workpiece size, material properties and process steps) These interactive modules will be designed in such an innovative way as to minimize the learning curve, this is a key aspect of these modules, as

Laser processing system for stitching structured patterns on large 3D parts

Project: LASHARE

Updated at: 21-06-2018

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Description The objectives of the assessment are: Develop a system to process 3D workpiece with a large working area Implement a machanooptical solution to allow surface curvatures of up to 270º reducing

Parallel multi-beam ablation of rotationally symmetric work pieces

Project: LASHARE

Updated at: 21-06-2018

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Title Parallel multi-beam ablation of rotationally symmetric work pieces

Robot machining and handling of aluminum brake caliper

Project: COMET

Updated at: 21-06-2018

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Description - Re-clamp and align every workpiece with respect to the gripper (calibration), through the use of a touch probe and the vision system itself, in order to correctly orient the part before starting machining

Results, demos etc. overview

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Cloud-based optimisation in the cutting of steel reinforcements

Cloud-based simulation of a laser welding system

Following main S & T results/ foregrounds can be highlighted for the DynaMill project

Laser die-cleaning technique and the system for powder-related manufacturing applications

In-situ micro-component robotic handling (fragile parts) method and the device

Alesamonti DEMO

Georg Fischer Agie Charmilles DEMO

A waterjet monitoring system will be patented, which will prevent workpiece damage and reduce machine downtime

Part quality control software (integrated in foreground Statistical module)

Cloud-based simulation for low-pressure die-casting of copper alloys

The MAS Tracker

CREATECH MEDICAL

Improvement on workpiece metrology

Small robotic cell with Real Time Position Correction

Tangential laser finishing

Adaptive and smart device for error-free fixtures for small parts

Assembly of electric drives for the E-mobility sector.

Validation of VR based Re-Manufacturing

Laser processing system for stitching structured patterns on large 3D parts

Parallel multi-beam ablation of rotationally symmetric work pieces

Robot machining and handling of aluminum brake caliper