AUTORECON | AUTOnomous co-operative machines for highly RECONfigurable assembly operations of the future

Summary

Several industrial sectors today are still using linear sequences of operations where the same manual and automated tasks are repeated in each cycle. This paradigm is efficient when aiming at maximum capacity and considering no breakdowns, but very inefficient in case of line de-saturation.

AUTORECON proposes the enablement, development and introduction of:

  • Autonomous, exchangeable and mobile production units which can change tasks and position in the shop floor.
  • Highly interactive robotic structures.
  • Random production flow.

With all of these integrated under a common and open architecture.

The factory of the future as envisaged by AUTORECON encompasses:

  • Reconfigurable transformers like tools that enable autonomous assembly equipment which can adapt production process to process disturbances and market variations. The concept integrates novel actuators, end effectors with multiple connection points and advanced sensing capabilities as well as mobile robotic units, fostering efficient multi-variant production.
  • Intelligent Control & Monitoring systems enabling enhanced performance and high reconfiguration abilities using distributed controls.

AUTORECON unit control will fuse data coming from a peripheral sensing network to allow resource awareness of disturbances.

At the line control level a service oriented architecture will enable:

  • Autonomous communication between resources for deciding on adaptation actions
  • The effortless integration of new equipment.

A demonstration in the automotive industry will involve the live reconfiguration of an assembly line in the case of a simulated breakdown. The AUTORECON intelligent control will evaluate alternative actions (e.g. use of mobile robotic units etc.) and select the optimal one. A second demonstration in the consumer goods industry case will use the AUTORECON reconfigurable grippers and sensing network in order to pick randomly placed components and route them by using cooperative robot handling.

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More information & hyperlinks
Web resources: http://www.autorecon.eu
https://cordis.europa.eu/project/id/285189
Start date: 01-10-2011
End date: 30-09-2014
Total budget - Public funding: 5 070 682,00 Euro - 3 399 485,00 Euro
Cordis data

Original description

Several industrial sectors today are still using linear sequences of operations where the same manual and automated tasks are repeated in each cycle. This paradigm is efficient when aiming at maximum capacity and considering no breakdowns, but very inefficient in case of line de-saturation. AUTORECON proposes the enablement, development and introduction of a) autonomous, exchangeable and mobile production units which can change tasks and position in the shop floor, b) highly interactive robotic structures c) random production flow and all these, integrated under a common and open architecture. The factory of the future as envisaged by AUTORECON encompasses:
- Reconfigurable “Transformers” like tools that enable autonomous assembly equipment which can adapt production process to process disturbances and market variations. The concept integrates novel actuators, end effectors with multiple connection points and advanced sensing capabilities as well as mobile robotic units, fostering efficient multi-variant production.
- Intelligent Control & Monitoring systems enabling enhanced performance and high reconfiguration abilities using distributed controls. AUTORECON unit control will fuse data coming from a peripheral sensing network to allow resource awareness of disturbances. At the line control level a service oriented architecture will enable a) autonomous communication between resources for deciding on adaptation actions and b) the effortless integration of new equipment.
A demonstration in the automotive industry will involve the live reconfiguration of an assembly line in the case of a simulated breakdown. The AUTORECON intelligent control will evaluate alternative actions (e.g. use of mobile robotic units etc.) and select the optimal one. A second demonstration in the consumer goods industry case will use the AUTORECON reconfigurable grippers and sensing network in order to pick randomly placed components and route them by using cooperative robot handling.

Status

ONG

Call topic

FoF.NMP.2011-2

Update Date

27-10-2022
Geographical location(s)
Structured mapping
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Factories of the Future Partnership - Made in Europe Partnership

FP7 - Factories of the Future
FP7-FoF-2011
FoF.NMP.2011-2 - Cooperative machines and open-architecture control systems
Small or medium-scale focused research project (STREP)
Economic sustainability
Comment: Flexible and reconfigurable hardware coordianted by intelligent control software
Flexibility
Comment: Reconfigurable hardware and control software allows to reprogram the operation of the factory.
Environmental sustainability
Circular economy
Product life extension
Innovative re-use of equipment
Comment: Reprogrammable robots, reconfigurable tools and mobile robots are reusable in their life-cycle
Information and communication technologies
Mechatronics and robotics technologies
Control technologies
Intelligent machinery components, actuators and end-effectors
Comment:
Engineering tools
System modelling - digital twins, simulation
Interoperability (ICT)
Collaborative and decentralized application architectures and development tools
C16 Manufacture of wood and of products of wood and cork, except furniture; manufacture of articles of straw and plaiting materials
C22 Manufacture of rubber and plastic products
C25 Manufacture of fabricated metal products, except machinery and equipment
H TRANSPORTATION AND STORAGE