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Grade2XL | Application of Functionally Graded Materials to Extra-Large Structures

01-03-2020

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31-08-2024

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Organisation Materials innovation institute (M2i)
 Periodic Reporting for period 1 - Grade2XL (Application of Functionally Graded Materials to Extra-Large Structures) Result title Periodic Reporting for period 1 - Grade2XL (Application of Functionally Graded Materials to Extra-Large Structures)
 Preliminary LCA and LCC Result description Contains also preliminary eco-efficiency indicators and indicators for circularity of materials.

STELLAR | Selective Tape-Laying for Cost-Effective Manufacturing of Optimised Multi-Material Components

01-09-2013

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31-08-2016

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Description However, whilst some hybrid structures do exist, these are typically combinations of relatively isotropic materials, which only go part of the way to optimising the amount of materials used in the structure
Comments Manufacturing the products of the future Manufacturing future products Novel materials Manufacturing future products Manufacturing the products of the future Complex structures, geometries and scale
 Novel materials Taxon title Novel materials
 Advanced material processing technologies Taxon description Innovative products and advanced materials (including nano-materials) are emerging but are not yet developing to their full advantage since robust manufacturing methods to deliver these products and materials

HEPHESTOS | Hard Material Small-Batch Industrial Machining Robot

01-09-2012

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31-10-2015

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Description Hard materials machining has recently attracted great attentions from the advanced industries, in particular, the European automotive, the aerospace and the biomedical industries.
Comments Smart Factories Impact Workshop Domain 2 - Adaptive and Smart Manufacturing Systems Domain 1: Advanced manufacturing processes FoF Partnership SRIA Research priorities Sub-Domain 1.1 Processing novel materials
 Sub-Domain 1.1 Processing novel materials and structures (into products) Taxon title Sub-Domain 1.1 Processing novel materials and structures (into products)
 Domain 1: Advanced manufacturing processes Taxon description The emphasis of new materials and to some extent existing materials is on manufacturing at scale, whilst achieving the flexibility and responsiveness needed to accommodate changes in market demand.

GREEN-LOOP | Sustainable manufacture systems towards novel bio-based materials

01-09-2022

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31-08-2025

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Description GREEN-LOOP addresses novel bio-based materials solutions, tackling the problem from a circular-business thinking perspective, which will enable overcoming the barrier for new manufacturing tools, energy
 Multifunctional rubber panels for the reduction of vibro-acoustics transmission loss and fire-retardant properties in the construction sector Result description Bio-based raw materials will be lignin and natural rubber.

DREAM | Driving up Reliability and Efficiency of Additive Manufacturing

01-10-2016

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31-12-2019

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Description The project, thanks to the three end-users involved, is focused on components for prosthetic, automotive and moulding applications to optimize the procedure for three different materials, respectively
Comments processing technologies Technologies and enablers Advanced material processing technologies Shaping technology for difficult to shape materials Technologies and enablers Advanced material processing
 Abstracts from XIV AIMAT National Congress, XI National Conference on Materials Science and Technology, July 2017, Ischia, Italy Result title Abstracts from XIV AIMAT National Congress, XI National Conference on Materials Science and Technology, July 2017, Ischia, Italy Result description ., Bondioli F.Journal title: Journal of Applied Biomaterials & Functional MaterialsJournal number: 15/4Journal publisher: Wichtig Editore s.r.l.Published year: 2017Published pages: 0-0DOI identifier: 10.5301
 Photonics-based materials processing technologies Taxon title Photonics-based materials processing technologies
 Advanced material processing technologies Taxon description Innovative products and advanced materials (including nano-materials) are emerging but are not yet developing to their full advantage since robust manufacturing methods to deliver these products and materials

PHOCAM | Photopolymer based customized additive manufacturing technologies

01-06-2010

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31-05-2013

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Description Phocam aims to develop innovative lithography-based additive manufacturing systems which will facilitate the processing of photopolymer-based materials in the new factory environment.
Comments (UPSCALE) An industrial en UPSCALE - Assessment of technical readiness of both equipment and process for industrial use Success Factors Demonstration and upscaling (UPSCALE) More challenging is the materials
 Materials development Result title Materials development Result description Though a variety of different ceramic materials can be processed in this manner (10.1002/adem.201200010), only two types were relevant for PHOCAM.
 Sub-Domain 1.1 Processing novel materials and structures (into products) Taxon title Sub-Domain 1.1 Processing novel materials and structures (into products)
 RP 1.1 Manufacturing for custom made parts Taxon description Examples include printing inks/processes, on-demand (nano)coatings, use of different materials or sandwich materials.

3D-HIPMAS | Pilot Factory for 3D High Precision MID Assemblies

01-10-2012

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30-09-2015

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Description 3D-HiPMAS will overcome these challenges by providing the EU industry with a pilot factory based on 4 key technological building blocks enabling the manufacturing of low costs and high precision 3D multi-materials
Comments Manufacturing the products of the future Manufacturing future products Novel materials Manufacturing future products Manufacturing the products of the future Complex structures, geometries and scale
 High-performance plastics for laser direct structuring (LDS) Result description LED or high power electronics, special plastic materials with enhanced thermal conductivity have been developed. Result acronym LDS materials
 Novel materials Taxon title Novel materials
 Advanced material processing technologies Taxon description Innovative products and advanced materials (including nano-materials) are emerging but are not yet developing to their full advantage since robust manufacturing methods to deliver these products and materials

ToMax | Toolless Manufacturing of Complex Structures

01-01-2015

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31-12-2017

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Description high-performance light-sources, system integration, life cycle analysis, industrial exploitation and rewarding end-user cases.The consortium will provide 3D-printers with high throughput and outstanding materials
Comments Additive Manufacturing Impact Workshop Domain 1 - Advanced Manufacturing Processes Domain 1: Advanced manufacturing processes FoF Partnership SRIA Research priorities Sub-Domain 1.1 Processing novel materials
 Design strategies for functionally graded materials Result title Design strategies for functionally graded materials Result description Science and EngineeringJournal publisher: Materials Science and EngineeringPublished year: 2016
 Toughening of Photopolymers for lithography-based Additive Manufacturing Result description Science and EngineeringJournal publisher: Materials Science and EngineeringPublished year: 2016
 Surface biofunctionalization of rapid prototyped microsystems for cell culture applications Result description Science and EngineeringJournal publisher: Materials Science and EngineeringPublished year: 2016
 Sub-Domain 1.1 Processing novel materials and structures (into products) Taxon title Sub-Domain 1.1 Processing novel materials and structures (into products)
 RP 1.1 Manufacturing for custom made parts Taxon description Examples include printing inks/processes, on-demand (nano)coatings, use of different materials or sandwich materials.

FineSol | Assembly of miniaturized PCBs by using low cost hyper-fine solder powders

11-01-2015

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30-04-2019

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Description Despite its many positive impacts, the industry also faces some challenges connected with the enormous quantity of raw materials that it needs for sustainability, the huge quantity of Waste Electrical,
Organisation APPLIED MATERIALS ITALIA SRL
Comments Domain 1 - Advanced Manufacturing Processes Impact Workshop D1-Area 6: Manufacturing Processes for Products Made of Composites or Engineered Metallic Materials Impact Workshop Domain 1 - Advanced Manufacturing
 SPIE Smart Structures and Materials + Nondestructive Evaluation and Health Monitoring, 2018, /Towards miniaturization of electronics by developing and characterizing hyperfine solder powders used in printed circuit boards Result title SPIE Smart Structures and Materials + Nondestructive Evaluation and Health Monitoring, 2018, /Towards miniaturization of electronics by developing and characterizing hyperfine solder powders used in printed
 Towards miniaturization of electronics by developing and characterizing hyperfine solder powders used in printed circuit boards Result description ExarchosJournal title: Smart Materials and Nondestructive Evaluation for Energy Systems IVJournal publisher: SPIEPublished year: 2018Published pages: 30DOI identifier: 10.1117/12.2323279ISBN:9781-510616998
 Sub-Domain 1.1 Processing novel materials and structures (into products) Taxon title Sub-Domain 1.1 Processing novel materials and structures (into products)

ComMUnion | Net-shape joining technology to manufacture 3D multi-materials components based on metal alloys and thermoplastic composites

12-01-2015

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31-05-2019

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Description ComMUnion approach will decrease by 30% the consumption of titanium and boron steel, (costly alloys requiring critical materials).
Comments Manufacturing the products of the future Manufacturing future products Novel materials Manufacturing future products Manufacturing the products of the future Complex structures, geometries and scale
 Periodic Reporting for period 3 - ComMUnion (Net-shape joining technology to manufacture 3D multi-materials components based on metal alloys and thermoplastic composites) Result title Periodic Reporting for period 3 - ComMUnion (Net-shape joining technology to manufacture 3D multi-materials components based on metal alloys and thermoplastic composites)
 Novel materials Taxon title Novel materials
 RP 1.1 Manufacturing for custom made parts Taxon description Examples include printing inks/processes, on-demand (nano)coatings, use of different materials or sandwich materials.

SOFTMANBOT | Advanced RoBOTic Technology for Handling SOFT Materials in MANufacturing Sectors

01-10-2019

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31-03-2023

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Description SOFTMANBOT is an industrial-end-user driven project that will provide an innovative and holistic robotic system for the handling of flexible and deformable materials within labour-intensive production
 Review of Soft Fluidic Actuators: Classification and Materials Modeling Analysis. Result title Review of Soft Fluidic Actuators: Classification and Materials Modeling Analysis.
 Periodic Reporting for period 2 - SOFTMANBOT (Advanced RoBOTic Technology for Handling SOFT Materials in MANufacturing Sectors) Result description In today’s industry, robots see a widespread implementation for more traditional and repeatable tasks such as assembly and machining while dexterous manipulation of soft and deformable materials is a complex

EFFIPRO | Energy Efficient Manufacturing Process of Engineering Materials

01-09-2013

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31-08-2016

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Description Two types of parts will be machined: one for aerospace sector (made of Ti based materials or/and Carbon fibre composite) and the other for automotive sector (made of Fe based materials).
Comments Domain 1 - Advanced Manufacturing Processes Impact Workshop D1-Area 6: Manufacturing Processes for Products Made of Composites or Engineered Metallic Materials Impact Workshop Domain 1 - Advanced Manufacturing
 Final Report Summary - EFFIPRO (Energy Efficient Manufacturing Process of Engineering Materials) Result title Final Report Summary - EFFIPRO (Energy Efficient Manufacturing Process of Engineering Materials)
 Sub-Domain 1.1 Processing novel materials and structures (into products) Taxon title Sub-Domain 1.1 Processing novel materials and structures (into products)
 RP 1.3 Automated production of thermoset and thermoplastic composite structures/products Taxon description performance such materials offer in their final product form.

MICRO-FAST | A FAST process and production system for high-throughput, highly flexible and cost-efficient volume production of miniaturised components made of a wide range of materials

01-09-2013

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28-02-2017

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Description MATERIALS AND TOOLING Several types of high-quality powders have also been developed that can be used in the FAST applications as well as in other powder metallurgy processes.
Comments Special tooling techniques and tooling materials are developed to manufacture these componens.
 Powder materials prepared by advanced granulation techniques Result title Powder materials prepared by advanced granulation techniques
 High-efficiency powder feeding system for micro-/nano-manufacturing applications Result description materials.
 Micro-FAST prototype machine Result description materials.
 Novel materials Taxon title Novel materials
 Advanced material processing technologies Taxon description Innovative products and advanced materials (including nano-materials) are emerging but are not yet developing to their full advantage since robust manufacturing methods to deliver these products and materials
 Complex structures, geometries and scale Comments Special tooling techniques and tooling materials are developed to manufacture these componens.

DIPLAT | Enabling advanced functionalities of Diamond and other ultra-hard materials by Integrated Pulsed Laser Ablation Technologies

15-01-2013

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14-07-2016

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Description DIPLAT addresses the need for an efficient, precise and flexible processing technology for ultra-hard materials in tooling applications, in order to fully exploit the potential of these materials.
Comments , biomaterials and cell based products.
 Periodic Report Summary 1 - DIPLAT (Enabling advanced functionalities of Diamond and other ultra-hard materials by Integrated Pulsed Laser Ablation Technologies) Result title Periodic Report Summary 1 - DIPLAT (Enabling advanced functionalities of Diamond and other ultra-hard materials by Integrated Pulsed Laser Ablation Technologies)
 Tangential laser finishing Result description Future work may examine the performance of different drilling tool geometries and processing parameters for a range of workpiece materials.
 Novel materials Taxon title Novel materials
 RP 1.4 Manufacturing processes for ‘non-exhaustible’ raw materials, biomaterials and cell based products. Taxon description The next generation of materials will exploit natures renewable biological resources, to some extent reducing the scarcity of existing engineering materials (less dependence on exhaustible materials such
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