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METALMORPHOSIS | Optimization of joining processes for new automotive metal-composite hybrid parts

01-09-2013

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29-02-2016

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Description approach is to combine and involve all the main players – Top-down and bottom-up in the value chain – from the automotive industry in the development of the next generation of metal-composites hybrid materials
Comments Manufacturing the products of the future Manufacturing future products Novel materials Manufacturing future products Manufacturing the products of the future Complex structures, geometries and scale
 Novel materials Taxon title Novel materials
 RP 1.1 Manufacturing for custom made parts Taxon description Examples include printing inks/processes, on-demand (nano)coatings, use of different materials or sandwich materials.

SCAIL-UP | SCALING-UP OF THE ALUMINIUM PLATING PROCESS FROM IONIC LIQUIDS

01-11-2013

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31-10-2016

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Description radically new manufacturing industrial green process based on the electrodeposition of aluminium from ionic liquids and post-processed the aluminium pure coating to obtain high-tech engineered metallic materials
Comments Manufacturing the products of the future Manufacturing future products Novel materials Manufacturing future products Manufacturing the products of the future Complex structures, geometries and scale
 Novel materials Taxon title Novel materials
 Advanced material processing technologies Taxon description Innovative products and advanced materials (including nano-materials) are emerging but are not yet developing to their full advantage since robust manufacturing methods to deliver these products and materials

THERMACO | Smart Thermal conductive Al MMCs by casting

01-09-2013

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31-08-2016

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Description THERMACO develops new and improved specialised heat conductive materials, aiming at extremely efficient solutions while taking environmental aspects into account.
Comments UNIBO: - Simulation of new Matrix Composites (Diamond loaded Aluminium, Graphene/TPG-Aluminium matrix materials).
 Novel materials Taxon title Novel materials
 Advanced material processing technologies Taxon description Innovative products and advanced materials (including nano-materials) are emerging but are not yet developing to their full advantage since robust manufacturing methods to deliver these products and materials
 Number of new training offerings or curricula developed Comments UNIBO: - Simulation of new Matrix Composites (Diamond loaded Aluminium, Graphene/TPG-Aluminium matrix materials).

RADICLE | Real-time dynamic control system for laser welding

01-02-2015

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31-10-2018

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Description a combination of (application specific) sensors in combination with intelligent and predictive control technologies for in-process monitoring and control to minimize/eliminate defects for a range of materials
Comments and structures (into products) FoF Partnership SRIA Research priorities Domain 1: Advanced manufacturing processes RP 1.2 Advanced joining technologies for advanced and multi-materials FoF Partnership
 RP 1.2 Advanced joining technologies for advanced and multi-materials Taxon title RP 1.2 Advanced joining technologies for advanced and multi-materials Taxon description Alternatively, new materials will need to be integrated with other materials through clever use of joining and assembly technologies.

MERGING | Manipulation Enhancement through Robotic Guidance and Intelligent Novel Grippers

01-11-2019

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31-10-2023

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Description The CEA leads the project and provides the robotic technologies in collaboration with EPFL (electrical adhesion), AIMEN (perception), LMS (supervision), and SHADOW (capture) and IPC (materials).
 Electro-active materials for soft robots and wearables (invited presentation) Result title Electro-active materials for soft robots and wearables (invited presentation)
 Industrial pilot case 3: manipulation for composite manufacturing Result description IPC will analyze the gripper / flexible materials (fibres, textile, foams, …) interactions and provide support to the products quality analysis.

ESSIAL | Electrical Steel Structuring, Insulating and Assembling by means of the Laser technologies

01-11-2017

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31-07-2022

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Description In addition, the improved materials will be eco-friendly (no emission of pollutant during their working life); and made of materials that are easy to recycle.
Organisation EURAMATERIALS
 The tensor magnetic phase theory for mesoscopic volume structures of soft magnetic materials – Quasi-static and dynamic vector polarization, apparent permeability and losses – Experimental identifications of GO steel at low induction levels Result title The tensor magnetic phase theory for mesoscopic volume structures of soft magnetic materials – Quasi-static and dynamic vector polarization, apparent permeability and losses – Experimental identifications
 Periodic Reporting for period 3 - ESSIAL (Electrical Steel Structuring, Insulating and Assembling by means of the Laser technologies) Result description Classical soft magnetic materials, made from stack of steel sheets separated by insulating layers, are widely used in magnetic circuits of electrical components and machines (transformers, sensors, actuators

AMBIANCE | Advanced Manufacturing of Bio-Based Products for Urban outdoor applications through Innovative characterization, digital technologies and circular approach

01-06-2022

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31-05-2026

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Description , compression moulding) for different bio-based materials.
 Beyond Plastics: Biopolymers as Key Enablers in Horizon Europe (7 June 2023) Result description In the transition towards a green economy, the substitution of fossil-based materials for bio-based materials in many different products and components is an absolute necessity.

NewWave | Building a sustainable & circular economy through innovative, biobased manufacturing lines

01-04-2022

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31-03-2026

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Description chemicals & materials.
 Periodic Reporting for period 1 - NewWave (Building a sustainable & circular economy through innovative, biobased manufacturing lines) Result description NewWave will contribute to building a circular economy by introducing sustainable raw materials in four different manufacturing lines (ML), replacing toxic chemicals, and lowering the environmental footprint

BIO-UPTAKE | BIOcomposites in smart plastic transformation processes to pave the way for the large-scale UPTAKE of sustainable bio-based products

01-12-2022

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31-05-2026

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Description Thus, the synergistic potential of composite materials will pave the way for the integration and uptake of bio-based materials in mass customised manufacturing (manufacturing as a service).
 Sandwich Panels for the Ceiling for pre-fabricated bathroom pods Result description Sandwich panels for the ceiling for pre-fabricated bathroom pods will be manufactured with thermoset materials.

iWAYS | Innovative WAter recoverY Solutions through recycling of heat, materials and water across multiple sectors

01-12-2020

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30-11-2024

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Description Indeed, while important steps have been taken in the past, the annual global extraction of materials tripled in the last 50 years and is expected to increase further.
 Periodic Reporting for period 1 - iWAYS (Innovative WAter recoverY Solutions through recycling of heat, materials and water across multiple sectors) Result title Periodic Reporting for period 1 - iWAYS (Innovative WAter recoverY Solutions through recycling of heat, materials and water across multiple sectors)
 Development and Evaluation of Corrosion Resistance and Hydrophobic Properties of Thermal Sprayed Coatings over Carbon Steel Result description StathopoulosJournal title: Key Engineering MaterialsJournal publisher: Trans Tech Publications Ltd.Published year: 2023DOI identifier: 10.4028/p-sth09hISSN: 1013-9826

MICRO-DRESS | Customised Wearable Functionality and Eco-Materials – Extending the limits of Apparel Mass customisation

01-09-2010

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31-08-2013

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Description • To derive eco-efficiency and eco-logistics-related algorithms and web-tools, allowing user- configurable eco-certification based on information relating to materials and processes along the supply
 Final Report Summary - MICRO-DRESS (Customised Wearable Functionality and Eco-Materials – Extending the limits of Apparel Mass customisation) Result title Final Report Summary - MICRO-DRESS (Customised Wearable Functionality and Eco-Materials – Extending the limits of Apparel Mass customisation)
 RP 6.9 On-demand manufacturing of customer-centric products Taxon description of view demand driven manufacturing involves a synchronized, closed loop between customer orders, production scheduling, and manufacturing execution; all while simultaneously coordinating the flow of materials

APPOLO | APPOLO - Hub of Application Laboratories for Equipment Assessment in Laser Based Manufacturing

01-09-2013

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31-08-2017

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Organisation Swiss Federal Laboratories for Materials Science and Technology - EMPA
Comments Supply chain and value network efficiency Manufacturing performance characteristics Economic sustainability Advanced material processing technologies Technologies and enablers Photonics-based materials
 Breakthrough solutions in resonance NIR laser texturing of polymers Result description Possibly IR ablation was triggered by surface defect absorption, while bulk absorption was the very weak for investigated materials.
 Photonics-based materials processing technologies Taxon title Photonics-based materials processing technologies
 Advanced material processing technologies Taxon description Innovative products and advanced materials (including nano-materials) are emerging but are not yet developing to their full advantage since robust manufacturing methods to deliver these products and materials

LASHARE | Sharing laser expertise for the benefit of European manufacturing SME's and European equipment manufacturers.

01-09-2013

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30-11-2018

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Comments Manufacturing the products of the future Manufacturing future products Advanced material processing technologies Technologies and enablers Photonics-based materials processing technologies Technologies
 Two micron laser source for light weight materials and medical sector Result title Two micron laser source for light weight materials and medical sector
 Helical laser drilling system for micro vents and conducts Result description HELIDRILL develops laser-based equipment for drilling holes at the micron range into various materials.
 Photonics-based materials processing technologies Taxon title Photonics-based materials processing technologies
 Advanced material processing technologies Taxon description Innovative products and advanced materials (including nano-materials) are emerging but are not yet developing to their full advantage since robust manufacturing methods to deliver these products and materials

REProMag | Resource Efficient Production Route for Rare Earth Magnets

01-01-2015

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31-12-2017

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Comments and structures (into products) Domain 1: Advanced manufacturing processes RP 1.2 Advanced joining technologies for advanced and multi-materials FoF Partnership SRIA Research priorities Sub-Domain 1.1
 Training materials Result title Training materials Result description Training materials
 RP 1.11 Product life cycle management for advanced materials Taxon title RP 1.11 Product life cycle management for advanced materials Taxon description Such materials include advanced and rare earth metals, composites (long and short fibre), nano-materials and bio-materials as well as more conventional materials that are not today considered for re-use

JOIN-EM | JOINing of copper to aluminium by ElectroMagnetic fields

01-09-2015

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31-08-2018

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Comments joining technologies for advanced and multi-materials FoF Partnership SRIA Research priorities Sub-Domain 1.1 Processing novel materials and structures (into products) Domain 1: Advanced manufacturing
 Experimental investigation of the weldability of tubular dissimilar materials using the electromagnetic welding process Result title Experimental investigation of the weldability of tubular dissimilar materials using the electromagnetic welding process
 Experimental investigation of the weldability of tubular dissimilar materials using the electromagnetic welding process Result title Experimental investigation of the weldability of tubular dissimilar materials using the electromagnetic welding process
 Report on numerical lifetime prediction method for EMW equipment Result description This task is complex by definition since the modelling of the multi-materials must be considered.
 RP 1.11 Product life cycle management for advanced materials Taxon title RP 1.11 Product life cycle management for advanced materials Taxon description Such materials include advanced and rare earth metals, composites (long and short fibre), nano-materials and bio-materials as well as more conventional materials that are not today considered for re-use

HIPERLAM | High Performance Laser-based Additive Manufacturing

01-11-2016

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31-01-2020

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Comments Novel materials Manufacturing future products Manufacturing the products of the future High Viscous Nano-Particle Metalic inks Resource efficient, sustainable products Manufacturing future products
 Report on the selection of materials based on the inputs of the coating and the LIFT printing experiments Result title Report on the selection of materials based on the inputs of the coating and the LIFT printing experiments
 Technology Transfer Package Result description A package of technology transfer materials will be prepared.
 Novel materials Taxon title Novel materials
 Reducing the consumption of water and other process resources. Taxon description Reduction of resources other than energy (materials, water, etc.)

EFEVE | Development of a new high performance material associated to a new technological Energetic, Flexible, Economical, Versatile and Ecological process to make super strong and lightweight components

01-11-2012

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03-04-2016

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Description To reach these objectives, we will first investigate innovative new manufacturing alloy and new materials (SP3).
Comments the future Manufacturing future products New nanoalloys of non ferrous metals (Al & Mg) with improved mechanical properties by Low Pressure Die Casting and Squeeze Casting improved technologies Novel materials
 Novel materials Taxon title Novel materials
 RP 1.9 Integrated manufacturing processes Taxon description There is a wide use of such integrated manufacturing approaches across polymers, composites and metals based materials as well as multi-materials.

KRAKEN | Hybrid automated machine integrating concurrent manufacturing processes, increasing the production volume of functional on-demand using high multi-material deposition rates

01-10-2016

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30-09-2019

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Description In KRAKEN project, new additive technologies targeting large areas using aluminium grades as well as thermoset materials will be validated at lab scale (TRL 4) and in relevant environments (TRL 5) and
Comments 1: Advanced manufacturing processes RP 1.2 Advanced joining technologies for advanced and multi-materials FoF Partnership SRIA Research priorities Sub-Domain 1.1 Processing novel materials and structures
 Advanced materials in manufacturing systems Taxon title Advanced materials in manufacturing systems
 RP 1.1 Manufacturing for custom made parts Taxon description Examples include printing inks/processes, on-demand (nano)coatings, use of different materials or sandwich materials.

TREASORES | Transparent Electrodes for Large Area, Large Scale Production of Organic Optoelectronic Devices

01-11-2012

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31-10-2015

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Description Flexible encapsulation foils shall use the most advanced barrier materials and will be made available in large enough surface area to be compatible with prototype device fabrication on a pilot scale.
Organisation Swiss Federal Laboratories for Materials Science and Technology - EMPA
Comments Manufacturing the products of the future Manufacturing future products Novel materials Manufacturing future products Manufacturing the products of the future Transparent, flexible electrodes Economic
 Novel materials Taxon title Novel materials
 Advanced material processing technologies Taxon description Innovative products and advanced materials (including nano-materials) are emerging but are not yet developing to their full advantage since robust manufacturing methods to deliver these products and materials

ADMACOM | Advanced manufacturing routes for metal/Composite components for Aerospace

01-10-2013

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30-09-2016

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Description ADMACOM gathers recognized experts in joining materials and technology.
Organisation Swiss Federal Laboratories for Materials Science and Technology - EMPA
Comments Domain 1 - Advanced Manufacturing Processes Impact Workshop D1-Area 6: Manufacturing Processes for Products Made of Composites or Engineered Metallic Materials Impact Workshop Domain 1 - Advanced Manufacturing
 Sub-Domain 1.1 Processing novel materials and structures (into products) Taxon title Sub-Domain 1.1 Processing novel materials and structures (into products)
 RP 1.3 Automated production of thermoset and thermoplastic composite structures/products Taxon description performance such materials offer in their final product form.

MUPROD | Innovative proactive Quality Control system for in-process multi-stage defect reduction

01-11-2011

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31-10-2014

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Description Industry has to face manufacturing targets that are even more challenging when they have to deal with new complex products of bigger/smaller size or made of new materials and with more severe quality requirements
Comments and structures (into products) Domain 1: Advanced manufacturing processes RP 1.2 Advanced joining technologies for advanced and multi-materials FoF Partnership SRIA Research priorities Sub-Domain 1.1
 Machining of small-lot large parts (i.e. planet carriers) for windmill gear boxes in the wind power sector at Gamesa. Result description These towers demand larger components and require new and lighter materials for easier assembly.
 Shaping technology for difficult to shape materials Taxon title Shaping technology for difficult to shape materials
 RP 1.1 Manufacturing for custom made parts Taxon description Examples include printing inks/processes, on-demand (nano)coatings, use of different materials or sandwich materials.

FABIMED | Fabrication and Functionalization of BioMedical Microdevices

02-09-2013

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01-09-2016

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Description start-ups and spin-offs from academy, which have very strong product development capabilities, but depend on the existing technologies for the manufacturing, due to their difficulty for development their own materials
Organisation APPLIED FUNCTIONAL MATERIALS LIMITED
Comments Advanced materials in manufacturing systems Technologies and enablers Novel and inedit tool materials, particularly glass, DLC and sapphire based tools, will be used as alternative materials for microrreplication
 Novel materials Taxon title Novel materials
 RP 1.1 Manufacturing for custom made parts Taxon description Examples include printing inks/processes, on-demand (nano)coatings, use of different materials or sandwich materials.

HIPPOCAMP | High-power Impulse Plasma Process Operations for the Creation of Advanced Metallic Parts

01-10-2013

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30-09-2016

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Description However, advanced engineered materials manufactured today with traditional techniques are prohibitively expensive for many applications and generate unwanted by-products and toxic waste.
Organisation Plasmatrix Materials AB
Comments Domain 1 - Advanced Manufacturing Processes Impact Workshop D1-Area 6: Manufacturing Processes for Products Made of Composites or Engineered Metallic Materials Impact Workshop Domain 1 - Advanced Manufacturing
 Sub-Domain 1.1 Processing novel materials and structures (into products) Taxon title Sub-Domain 1.1 Processing novel materials and structures (into products)
 RP 1.3 Automated production of thermoset and thermoplastic composite structures/products Taxon description performance such materials offer in their final product form.

ULTRAWIRE | Ultra Conductive Copper-Carbon Nanotube Wire

01-10-2013

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30-09-2016

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Description The most common traditional materials used in electrical energy distribution systems are copper and copper alloys.
Organisation CAMBRIDGE NANOMATERIALS TECHNOLOGY LTD
Comments Domain 1 - Advanced Manufacturing Processes Impact Workshop D1-Area 6: Manufacturing Processes for Products Made of Composites or Engineered Metallic Materials Impact Workshop Domain 1 - Advanced Manufacturing
 Sub-Domain 1.1 Processing novel materials and structures (into products) Taxon title Sub-Domain 1.1 Processing novel materials and structures (into products)
 RP 1.3 Automated production of thermoset and thermoplastic composite structures/products Taxon description performance such materials offer in their final product form.

ADALAM | Sensor based adaptive laser micromachining using ultrashort pulse lasers for zero-failure manufacturing

01-01-2015

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30-06-2018

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Description Miniaturization, advanced high performance materials and functional surface structures are all drivers behind key enabling technologies in high added value production.
Comments processing technologies Technologies and enablers Advanced material processing technologies Shaping technology for difficult to shape materials Technologies and enablers Advanced material processing
 Periodic Reporting for period 3 - ADALAM (Sensor based adaptive laser micromachining using ultrashort pulse lasers for zero-failure manufacturing) Result description Miniaturization, advanced high performance materials and functional surface structures are all drivers behind key enabling technologies in high added value production.
 Photonics-based materials processing technologies Taxon title Photonics-based materials processing technologies
 RP 1.1 Manufacturing for custom made parts Taxon description Examples include printing inks/processes, on-demand (nano)coatings, use of different materials or sandwich materials.

FORTAPE | Research On Efficient Integrated Systems For The Manufacturing Of Complex Parts Based On Unidirectional Tapes For The Automotive And Aeronautical

01-02-2015

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31-01-2018

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Description More and more industrial sectors are demanding high performance composite materials to face new challenges demanded by the transport sector.
Comments Advanced materials in manufacturing systems Technologies and enablers Domain 1 - Advanced Manufacturing Processes Impact Workshop D1-Area 6: Manufacturing Processes for Products Made of Composites or
 Periodic Reporting for period 2 - FORTAPE (RESEARCH ON EFFICIENT INTEGRATED SYSTEMS FOR THE MANUFACTURING OF COMPLEX PARTS BASED ON UNIDIRECTIONAL TAPES FOR THE AUTOMOTIVE AND AERONAUTICAL) Result description Carbon and glass fibre unidirectional continuous tape reinforced composites are one of the most promising options to achieve the high performance composite materials demanded by the transport sector.
 Advanced materials in manufacturing systems Taxon title Advanced materials in manufacturing systems
 RP 1.3 Automated production of thermoset and thermoplastic composite structures/products Taxon description performance such materials offer in their final product form.

FlexHyJoin | Flexible production cell for hybrid joining

10-01-2015

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31-12-2018

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Description However, these hybrid material concepts can only be realized if the different components and materials are combinable respecting their individual properties.
Comments FoF Partnership SRIA Research priorities Sub-Domain 1.1 Processing novel materials and structures (into products) Domain 1: Advanced manufacturing processes
 Periodic Reporting for period 3 - FlexHyJoin (Flexible production cell for Hybrid Joining) Result description "Growing requirements in the transport industry with regard to safety, lightweight construction, fuel economy and functional integration can usually only be met by a mix of materials.
 RP 1.2 Advanced joining technologies for advanced and multi-materials Taxon title RP 1.2 Advanced joining technologies for advanced and multi-materials
 Advanced material processing technologies Taxon description Innovative products and advanced materials (including nano-materials) are emerging but are not yet developing to their full advantage since robust manufacturing methods to deliver these products and materials

MAESTRO | Modular laser based additive manufacturing platform for large scale industrial applications

01-10-2016

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30-09-2019

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Description It is a well-balanced consortium with relevant expertise in SLM for tooling and aerospace applications (PEP), Materials and processes (CEA), Manufacturing technologies (UoB), Software Development (ALTAIR
Comments SLM manufacturing - Adaptive process control - A system-level integration of the modular platform - An open demonstration platform to reinforce the EU leadership in SLM Sub-Domain 1.1 Processing novel materials
 Periodic Reporting for period 2 - MAESTRO (Modular laser based additive manufacturing platform for large scale industrial applications) Result description Manufacturing (AM) of metal parts made a significant progress in the last two decades, especially in laser-based powder-bed technology (also called DMLS – Direct Metal Laser Sintering), broadening the range of materials
 Sub-Domain 1.1 Processing novel materials and structures (into products) Taxon title Sub-Domain 1.1 Processing novel materials and structures (into products)
 RP 1.1 Manufacturing for custom made parts Taxon description Examples include printing inks/processes, on-demand (nano)coatings, use of different materials or sandwich materials.

REMODEL | Robotic tEchnologies for the Manipulation of cOmplex DeformablE Linear objects

01-11-2019

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31-10-2023

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Description The REMODEL robotic ability will impact several production scenarios in which human work is widely adopted due to the complexity in the objects, materials and manipulation tasks, characterized unpredictable
 Report on the dissemination activities and materials Result title Report on the dissemination activities and materials Result description Visual identity, promotion materials, engagement with stakeholders, media activity, technical dissemination.
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